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Home >> Ford >> 2018 >> Focus SEL, 4D Hatchback >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 1 (Engine - 1.0L ECOBOOST (92KW/125PS)) >> Removal And Installation >> Camshafts >> Installation

Removal And Installation: Camshafts: Installation

WARNING: This page is about a different variant/trim than selected.
  1. Remove Special Service Tool: 303-1602 Locking Tool, Crankshaft.
    GFD264755Courtesy of FORD MOTOR COMPANY
  2. Using the screwdriver, rotate the flywheel in a counterclockwise direction.
    GFD264744Courtesy of FORD MOTOR COMPANY
  3. NOTE: Make sure that the components are installed to the position noted before removal.

    • Lubricate and install the camshafts approximately at valve overlap position cylinder No. 1.

      Material

      : Motorcraft® SAE 5W-20 Synthetic Blend Motor Oil / XO-5W20-QSP (WSS-M2C945-A)

    • Lubricate the camshaft journals and camshaft bearing caps with clean engine oil and install.

      Material

      : Motorcraft® SAE 5W-20 Synthetic Blend Motor Oil / XO-5W20-QSP (WSS-M2C945-A)

    • Install all the original bolts finger tight before final tightening.

    • Tighten 2 turns at a time in the sequence shown in 2 stages.

      Torque

      :Stage 1: 35 lb.in (4 Nm) Stage 2: 89 lb.in (10 Nm)

    Fig 1: Camshaft Bearing Caps Bolts Tightening Sequence
    GFD264746Courtesy of FORD MOTOR COMPANY
    • Rotate the camshafts and measure the valve clearances. Note each cylinder number and the valve clearances measured. Use the General Equipment: Feeler Gauge

    • Compare the measured valve clearance(s) with the specifications. Refer to: Specifications  .

    GFD264742Courtesy of FORD MOTOR COMPANY
  5. NOTE: Note the position of the components before removal.

    Loosen the camshaft bearing caps in sequence 2 turns at a time until all tension is released from the camshaft bearing caps and remove the bolts, caps and the camshafts.

    • Discard the bolts.

    GFD264756Courtesy of FORD MOTOR COMPANY
    • Remove the valve tappet and read the thickness from the underside.

    • The number on the valve tappet indicates the thickness of the bottom of the tappet. However, the number only indicates the digits after the decimal point (example: 725 = 2.725).

    • Calculate the required thickness of the valve tappet with the following formula: X = S + M - V

    • Required thickness of tappet = X

    • Thickness of currently fitted tappet = S

    • Measurement of existing valve clearance (actual value) = M

    • Desired valve clearance = V

  8. Install the correct valve tappet.
  9. NOTE: Make sure that the mating faces are clean and free of foreign material.
    NOTE: The component must be installed within 5 minutes of applying the sealant.

    Apply 3 mm (0.118 in) beads of gasket maker to the intake rear camshaft bearing cap mating surface as shown.

    Material

    : Motorcraft® Gasket Maker / TA-16 (WSK-M2G348-A5)

    GFD264747Courtesy of FORD MOTOR COMPANY
  10. NOTE: Make sure that the mating faces are clean and free of foreign material.
    NOTE: The component must be installed within 5 minutes of applying the sealant.

    Apply 3 mm (0.118 in) beads of gasket maker to the exhaust rear camshaft bearing cap mating surface as shown.

    Material

    : Motorcraft® Gasket Maker / TA-16 (WSK-M2G348-A5)

    GFD264748Courtesy of FORD MOTOR COMPANY
  11. NOTE: Make sure that the components are installed to the position noted before removal.

    • Lubricate and install the camshafts approximately at valve overlap position cylinder No. 1.

      Material

      : Motorcraft® SAE 5W-20 Synthetic Blend Motor Oil / XO-5W20-QSP (WSS-M2C945-A)

    • Lubricate the camshaft journals and camshaft bearing caps with clean engine oil and install.

      Material

      : Motorcraft® SAE 5W-20 Synthetic Blend Motor Oil / XO-5W20-QSP (WSS-M2C945-A)

    • Install all the new bolts finger tight before final tightening.

    • Tighten 2 turns at a time in the sequence shown in 2 stages.

      Torque

      :Stage 1: 35 lb.in (4 Nm) Stage 2: 89 lb.in (10 Nm)

    GFD264746Courtesy of FORD MOTOR COMPANY
    1. Install Special Service Tool: 303-1605 Alignment Tool, Camshaft.
    2. NOTE: Only tighten the bolts finger tight at this stage.
    3. Torque

      : 89 lb.in (10 Nm)

    GFD264749Courtesy of FORD MOTOR COMPANY
  13. Using the screwdriver, rotate the flywheel in a clockwise direction.
    GFD264757Courtesy of FORD MOTOR COMPANY
  14. Attach the vacuum harness retainer.
    GFD264753Courtesy of FORD MOTOR COMPANY
  15. Install the following items:

    1. Refer to: Variable Camshaft Timing (VCT) Unit  .
    2. Refer to: Brake Vacuum Pump - 1.0L EcoBoost (90kW/120PS) .

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