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Home >> Ford >> 2018 >> Fiesta Titanium, 4D Hatchback, Standard Trans >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 3 (Manual Transmission - 6-Speed Manual Transmission - B6) >> Removal And Installation >> 3rd-4th Gear Synchronizer >> Removal

3rd-4th Gear Synchronizer: Removal

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  1. Install the special tool on the clutch housing and install the transmission on a bench. Remove and discard the RH halfshaft and the transmission case bolts. Install Special Service Tool: 307-003 (T57L-500-B) Holding Fixture, Transmission.
    GFD301797Courtesy of FORD MOTOR COMPANY
  2. Remove the bolts and the slave cylinder.
    GFD301798Courtesy of FORD MOTOR COMPANY
  3. NOTE: Make sure that the selector lever is in the neutral (N) position.

    Position the selector mechanism in neutral, remove the bolts and remove selector mechanism.

    GFD301799Courtesy of FORD MOTOR COMPANY
  4. Remove the 6 rear bearing bolts.
    GFD301800Courtesy of FORD MOTOR COMPANY
  5. Remove and discard the transmission case bolts and the halfshaft seal.
    GFD301801Courtesy of FORD MOTOR COMPANY
  6. Remove and discard the transmission case bolts and remove the transmission case.
    GFD301802Courtesy of FORD MOTOR COMPANY
  7. NOTE: Note the position of the lube tube for assembly.

    Remove the lube tube and the magnet from the transmission case.

    GFD301803Courtesy of FORD MOTOR COMPANY
  8. Remove the reverse shift fork and the reverse synchronizer detents and the sleeve.
    GFD301804Courtesy of FORD MOTOR COMPANY
  9. NOTE: The differential ring gear may hang up on the shaft assemblies.

    Remove the input and output shaft assemblies.

    GFD301805Courtesy of FORD MOTOR COMPANY
  10. Remove and discard the input shaft seal. Use the General Equipment: Punch
    GFD301806Courtesy of FORD MOTOR COMPANY
  11. Heat the bolt to melt the Loctite® and remove and discard the rear bearing bolt. Use the General Equipment: Hot Air Gun
    GFD301807Courtesy of FORD MOTOR COMPANY
  12. Using the special tools, remove and discard the rear bearing. Use Special Service Tool: 211-014 Remover, Steering Wheel.
    GFD301808Courtesy of FORD MOTOR COMPANY
  13. Remove 6th gear, 6th gear synchronizer assembly and remove and discard the 5th-6th gear synchronizer hub snap ring.
    GFD301809Courtesy of FORD MOTOR COMPANY
  14. Remove the 5th-6th gear synchronizer sleeve and the 3 detents.
    GFD301810Courtesy of FORD MOTOR COMPANY
  15. Using the special tools, remove the 5th-6th gear synchronizer hub, 5th gear synchronizer assembly and 5th gear. Use the General Equipment: Bearing Separator. Use the General Equipment: Hydraulic Press
    GFD301811Courtesy of FORD MOTOR COMPANY
  16. NOTE: Note the position of the components before removal.

    Remove the 4th gear retainer, 4th gear and the 4th gear synchronizer assembly. Remove and discard the 3rd-4th gear synchronizer hub snap ring.

    GFD301812Courtesy of FORD MOTOR COMPANY
  17. Remove the 3rd-4th gear synchronizer sleeve and the detents.
    GFD301813Courtesy of FORD MOTOR COMPANY
  18. Using the special tools, remove the 3rd-4th gear synchronizer hub, 3rd gear synchronizer assembly, and 3rd gear. Use the General Equipment: Bearing Separator. Use the General Equipment: Hydraulic Press
    GFD301814Courtesy of FORD MOTOR COMPANY
  19. Remove the 3rd gear bearing.
GFD301815Courtesy of FORD MOTOR COMPANY
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