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Section 3 (Manual Transmission - 6-Speed Manual Transmission - B6): Disassembly: Transmission

WARNING: This page is about a different variant/trim than selected.

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Special Tool(s) / General Equipment 

GFD301793Courtesy of FORD MOTOR COMPANY
 307-003 (T57L-500-B)
Holding Fixture, Transmission
Puller
Punch
WARNING: Before beginning any service procedure, refer to Safety Warnings in General Information. Failure to follow this instruction may result in serious personal injury.
  1. Remove the bolts and the roll restrictor bracket.
    GFD301901Courtesy of FORD MOTOR COMPANY
  2. Remove the bolts and the slave cylinder.
    GFD301798Courtesy of FORD MOTOR COMPANY
  3. Install the special tool on the clutch housing and install the transmission on a bench. Remove and discard the RH halfshaft seal and the transmission case bolts. Install Special Service Tool: 307-003 (T57L-500-B) Holding Fixture, Transmission.
    GFD301797Courtesy of FORD MOTOR COMPANY
  4. Remove the bolts and remove the shift cable brackets.
    GFD301902Courtesy of FORD MOTOR COMPANY
  5. NOTE: Make sure that the selector lever is in the neutral (N) position.

    Position the selector mechanism in neutral, remove the bolts and remove selector mechanism.

    GFD301799Courtesy of FORD MOTOR COMPANY
  6. Install new transmission shaft support bolts.
    GFD301903Courtesy of FORD MOTOR COMPANY
  7. Remove and discard the transmission case bolts and the halfshaft seal.
    GFD301801Courtesy of FORD MOTOR COMPANY
  8. Remove and discard the transmission case bolts and remove the transmission case.
    GFD301802Courtesy of FORD MOTOR COMPANY
  9. NOTE: Note the position of the lube tube for assembly.

    Remove the lube tube and the magnet from the transmission case.

    GFD301803Courtesy of FORD MOTOR COMPANY
  10. Remove the reverse shift fork and the reverse synchronizer detents and the sleeve.
    GFD301804Courtesy of FORD MOTOR COMPANY
  11. NOTE: The differential ring gear may hang up on the shaft assemblies.

    Remove the input and output shaft assemblies.

    GFD301805Courtesy of FORD MOTOR COMPANY
    1. Position aside the differential.
    2. Remove the reverse idler gear.
    GFD301904Courtesy of FORD MOTOR COMPANY
  13. Remove the differential.
    GFD301905Courtesy of FORD MOTOR COMPANY
  14. Using a punch, drive the differential bearing cup and shim out of the clutch housing. Remove and discard the bearing cup and the shim. Use the General Equipment: Punch
    GFD301906Courtesy of FORD MOTOR COMPANY
  15. Remove and discard the lube funnel. Remove and discard the front output shaft roller bearing.
    GFD301907Courtesy of FORD MOTOR COMPANY
  16. Remove and discard the input shaft front bearing and seal. Use the General Equipment: Punch
    GFD301908Courtesy of FORD MOTOR COMPANY
  17. Remove the shift rod bushing from the clutch housing. Use the General Equipment: Puller
    GFD301909Courtesy of FORD MOTOR COMPANY
  18. Remove and discard the differential bearing cup from the transmission case. Use the General Equipment: Punch
    GFD301910Courtesy of FORD MOTOR COMPANY
  19. Remove the shift rod bushing from the transmission case. Use the General Equipment: Puller
    GFD301911Courtesy of FORD MOTOR COMPANY
  20. Remove the selector mechanism bearing. Use the General Equipment: Puller
GFD301912Courtesy of FORD MOTOR COMPANY
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