Cylinder Head: Assembly

Lubricate with clean engine oil and install the valve in the cylinder head.

Material: Motorcraft® SAE 5W-40 Full Synthetic Diesel Motor Oil / XO-5W40-5QSD (WSS-M2C171-E)

Lubricate with clean engine oil and install the valve seal.

Material: Motorcraft® SAE 5W-40 Full Synthetic Diesel Motor Oil / XO-5W40-5QSD (WSS-M2C171-E)

Install the valve spring, valve spring retainer and the valve collets.

Material: Motorcraft® Multi-Purpose Grease Spray / XL-5-A (ESB-M1C93-B)

Install the lifting bracket and the bolt.

Torque: 17 lb.ft (23 Nm)

Install the new exhaust manifold studs and the new gasket.

Torque: 133 lb.in (15 Nm)

Torque:

Stage 1: 89 lb.in (10 Nm)

Stage 2: 177 lb.in (20 Nm)

Stage 3: 26 lb.ft (35 Nm)

Stage 4: 26 lb.ft (35 Nm)

Torque: 115 lb.in (13 Nm)

Torque:

Stage 1: 9 lb.in (1 Nm)

Stage 2: 21 lb.in (2.4 Nm)

Torque:

Stage 1: 44 lb.in (5 Nm)

Stage 2: 115 lb.in (13 Nm)

Stage 3: 142 lb.in (16 Nm)

Material: Motorcraft® SAE 5W-40 Full Synthetic Diesel Motor Oil / XO-5W40-5QSD (WSS-M2C171-E)

Install the mixer tube and the bolts.

Install the EGR valve and the nuts.

Torque: 17 lb.ft (23 Nm)

Install a new EGR clamp in the position as shown in illustration in illustration. Tighten the EGR cooler vee-clamp nut.

Torque: 80 lb.in (9 Nm)

Using a new gasket, install the EGR valve bolts.

Torque: 17 lb.ft (23 Nm)

Torque:

Stage 1: 44 lb.in (5 Nm)

Stage 2: 89 lb.in (10 Nm)

Torque: 89 lb.in (10 Nm)

Torque: 89 lb.in (10 Nm)

Torque:

Bolts: 17 lb.ft (23 Nm)

Hose clamps: 35 lb.in (4 Nm)

Torque: 35 lb.in (4 Nm)