Turbocharger LH: Installation
NOTE:
Make sure that the mating faces are clean and free of foreign material.
- 1.NOTE: Apply high temperature nickel anti-seize lubricant to the turbocharger exhaust studbolt threads prior to installation.
If removed install and tighten the turbocharger exhaust flange studbolts.
Material: Motorcraft® High Temperature Nickel Anti-Seize Lubricant / XL-2
Torque: 18 lb.ft (25 Nm)
- 3.
Inspect the turbocharger coolant tube turbocharger fitting and replace as needed.Torque: 159 lb.in (18 Nm)
- 4.
Place the turbocharger in the vehicle. Connect the turbocharger coolant tube to the turbocharger fitting.
- 5.
Inspect the turbocharger coolant supply tube-to-engine block fitting and replace as needed.Torque: 37 lb.ft (50 Nm)
- 6.NOTE: Install the turbocharger and install the new turbocharger fasteners finger tight at this stage.NOTE: Install the turbocharger coolant supply tube to the engine block fitting while installing the turbocharger.
- 1.
Tighten the new turbocharger fasteners.Torque: 24 lb.ft (32 Nm)
- 2.NOTE: Use a commercially available tool such as a MAC® XT50BS T50 TORX® bit socket or equivalent.NOTE: Use a commercially available tool such a Pittsburg® 67011 9/16" hex to 3/8" square drive adapter or equivalent.NOTE: Calculate the correct torque wrench setting for the following torque using the Torque Wrench Adapter Formulas in the chart below in illustration.
Using the TORX® bit socket, the drive adapter and a 9/16" box end wrench, tighten the new turbocharger fastener.
Torque: 24 lb.ft (32 Nm)
- 1.
- 8.NOTE: Install the turbocharger oil tube assembly upper bolts finger tight at the turbocharger.
- 1.
Tighten the outer turbocharger oil tube manifold bolt.Torque: 44 lb.in (5 Nm)
- 2.
Tighten the inner turbocharger oil tube bolt in the following 2 stages.Torque:
Stage 1: 89 lb.in (10 Nm)
Stage 2: 30°
- 3.
Tighten the outer turbocharger oil tube bolt in the following 2 stages.Torque:
Stage 1: 89 lb.in (10 Nm)
Stage 2: 30°
- 1.
- 9.
Install the turbocharger coolant supply tube and the turbocharger oil feed tube bolt and tighten the bolt.Torque:
Stage 1: 71 lb.in (8 Nm)
Stage 2: 30°
- 13.
Install the catalytic converter y-pipe. Refer to: Dual Catalytic Converter Y-Pipe .
- 14.
Install the Air Cleaner Outlet Pipe. Refer to: Air Cleaner Outlet Pipe .
- 15.
- 1.
Connect the turbocharger inlet tube and the turbocharger outlet tube at the turbocharger. Tighten the turbocharger inlet tube and the turbocharger outlet tube clamps.Torque: 44 lb.in (5.0 Nm)
- 2.
Connect the crankcase ventilation tube quick release coupling. Refer to: Quick Release Coupling .
- 1.
- 16.
Fill the cooling system. Refer to: Cooling System Draining, Vacuum Filling and Bleeding .