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Home >> Ford >> 2017 >> Transit Connect XLT, Van Passenger >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Bumper System >> Disassembly And Assembly >> Front Bumper Cover >> Assembly

Front Bumper Cover: Assembly

  1. Install the lower bumper cover.
    GFD216761Courtesy of FORD MOTOR COMPANY
  2. Install the front bumper cover trim.
    GFD216760Courtesy of FORD MOTOR COMPANY
  3. Install the lower radiator grille, the upper radiator grille and the front tow hook cover.
    GFD216759Courtesy of FORD MOTOR COMPANY
  4. Install the bumper reinforcement.
    GFD216758Courtesy of FORD MOTOR COMPANY
  5. Install the push pins. Use the General Equipment: Interior Trim Remover
    GFD216757Courtesy of FORD MOTOR COMPANY
  6. Install the hood seal.
    GFD216756Courtesy of FORD MOTOR COMPANY

    Vehicles with front parking aid 

  7. NOTE: Take extra care not to scratch the bumper cover.
    NOTE: Cutlines already exist on the inner surface of a new bumper cover.

    • Using a suitable center punch and hammer, mark the center of the parking aid sensor location holes.

    • Using a suitable electric hand drill and a step drill, cut the bumper cover within the indicated area. Use the General Equipment: Electric Drill Use the General Equipment: Step Drill

    GFD216764Courtesy of FORD MOTOR COMPANY
  8. Using a suitable flat file (no more than 2mm wide), cut the parking aid sensor housing location grooves in the bumper cover as shown. Use the General Equipment: Flat File
    GFD216765Courtesy of FORD MOTOR COMPANY
  9. Using a suitable flat file (no more than 2mm wide), cut the parking aid sensor housing location grooves in the bumper cover as shown. Use the General Equipment: Flat File
    GFD216766Courtesy of FORD MOTOR COMPANY
  10. NOTE: Pressure must not be applied to the outer face of the parking aid sensor.

    Install the front parking aid sensors.

    GFD216755Courtesy of FORD MOTOR COMPANY

    Vehicles with front fog lamps 

  11. Install the front fog lamp mounting assembly. Use the General Equipment: Hot Glue Gun
    GFD216767Courtesy of FORD MOTOR COMPANY
  12. Install the front fog lamps and tighten the screws.
    GFD216762Courtesy of FORD MOTOR COMPANY

    All vehicles 

  13. If equipped.

    1. Install the front fog lamp electrical connectors.
    2. Install the front parking aid electrical connectors.
    3. Install the electrical wire harness and attach the retainers.

    GFD216754Courtesy of FORD MOTOR COMPANY
  14. Install the front bumper cover. Refer to: Front Bumper Cover .