Condenser - 2.5L Duratec (125kW/170PS): Removal

NOTE: Removal steps in this procedure may contain installation details.

With the vehicle in N, position it on a hoist. Refer to: Jacking and Lifting - Overview .
Recover the refrigerant. Refer to: Air Conditioning (A/C) System Recovery, Evacuation and Charging .
NOTE: Make sure that all openings are sealed.

NOTE: Install new O-ring seals and gasket seals.
1. Remove the A/C compressor outlet line nut, the thermostatic expansion valve manifold and tube assembly nut and disconnect the fittings.
  Torque: 133 lb.in (15 Nm)
2. Remove the condenser mounting bracket bolt.
  Torque: 44 lb.in (5 Nm)
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Remove the retainers and the engine undershield

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Remove the retainers, the bolts and the radiator undershield.

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Remove the front bumper cover. Refer to: Front Bumper Cover .
Remove the radiator side air deflectors pin-type retainers.

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1. Remove the radiator side air deflector retainers.
2. Release the tabs and remove the radiator side air deflectors.
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Loosely install the cable ties on both sides. Use the General Equipment: Cable Ties

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NOTE: During installation, make sure the LH and RH radiator mount grommets are properly in place.
1. Remove the front lower crossmember bracket bolts.
  Torque: 18 lb.ft (25 Nm)
2. Remove the bolts and the front lower crossmember.
  Torque: 18 lb.ft (25 Nm)
- Remove the grommets.
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NOTE: Make sure that all openings are sealed.
1. NOTE: The lower foam seal may not need to be cut.
  
  Cut the foam seals. Use the General Equipment: Knife
2. Release the tabs and lift the condenser up off the hooks.
3. Remove the condenser.

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