Climate Control Housing: Removal

NOTE: Removal steps in this procedure may contain installation details.

Recover the refrigerant. Refer to: Air Conditioning (A/C) System Recovery, Evacuation and Charging .
NOTE: Make sure that all openings are sealed.

Remove the nut and disconnect the thermostatic expansion valve manifold and tube assembly.

Torque: 71 lb.in (8 Nm)

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NOTE: Make sure that all openings are sealed.

Pinch off and disconnect the heater core inlet and outlet hoses. Use the General Equipment: Hose Clamp(s)

Torque: 71 lb.in (8 Nm)

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Remove the instrument panel upper section. Refer to: Instrument Panel Upper Section .
Remove the retainer and the RH footwell vent duct.

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Remove the retainer, the air deflector and the LH footwell vent duct.

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Remove the air ducts.

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- Position the carpet aside.
- Disconnect the electrical connectors.
- Disconnect the climate control housing water drain tube.
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Disconnect the electrical connectors.

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- Remove the hood latch release handle.
- Position aside the weather strip.
- Release the clips and remove the LH scuff plate.
- Release the clips and remove the LH lower cowl trim panel
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- Position the carpet aside.
- Remove the ground strap bolt.
  Torque: 80 lb.in (9 Nm)
- Release the push pin retainer.
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- Position aside the weather strip.
- Release the clips and remove the RH scuff plate.
- Release the clips and remove the RH lower cowl trim panel.
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- Position the carpet aside.
- Remove the ground strap bolt.
  Torque: 80 lb.in (9 Nm)
- Release the push pin retainer.
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- Position the carpet aside.
- Disconnect the electrical connectors.
- Detach the wiring harness retainers and position aside the wiring harness.
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1. Remove the bolts and the LH instrument panel lower support bracket.
  Torque: 18 lb.ft (25 Nm)
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Remove both front doors. Refer to: Front Door .
On both sides.
- Remove the bolts.
  Torque: 18 lb.ft (25 Nm)
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1. Remove the bolts and the in-vehicle crossbeam assembly.
  Torque: 18 lb.ft (25 Nm)
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Detach the retainer and disconnect the electrical connectors.

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Detach the retainer and disconnect the electrical connectors.

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Remove the retainers and the air plenum bezel.
1. If equipped. Disconnect the electrical connectors.
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Remove the bolts and the climate control housing.
Torque: 89 lb.in (10 Nm)

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