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Home >> Ford >> 2017 >> Transit Connect XL, Van Cargo >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel System - General Information - 2.5L DURATEC (125KW/170PS) >> General Procedures >> Fuel System Pressure Check

Fuel System Pressure Check

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Special Tool(s) / General Equipment 

GFD215550Courtesy of FORD MOTOR COMPANY
310-D009 (D95L-7211-A) Fuel Pressure Test Kit
GFD215551Courtesy of FORD MOTOR COMPANY
310-S039 (T90T-9550-S) Disconnect Tool, Spring Lock Coupling TKIT-1990-LMH

Check 

  1. Refer to: Health and Safety Precautions .
  2. Release the fuel system pressure. Refer to: Fuel System Pressure Release .
  3. Disconnect the battery ground cable. Refer to: Battery Disconnect and Connect .
  4. GFD148345Courtesy of FORD MOTOR COMPANY
    GFD150389Courtesy of FORD MOTOR COMPANY
    GFD150386Courtesy of FORD MOTOR COMPANY
    GFD149338Courtesy of FORD MOTOR COMPANY
    GFD150388Courtesy of FORD MOTOR COMPANY
    GFD215552Courtesy of FORD MOTOR COMPANY
    WARNING: Fuel may remain pressurized in some fuel lines after the Fuel System Pressure Release procedure. Wear safety gloves and a face shield when disconnecting pressure lines to avoid skin and eye contact. Failure to follow this instruction may result in serious personal injury.
    NOTE: Be prepared to collect escaping fluid.

    Disconnect the fuel jumper tube-to-fuel rail quick release coupling. Use Special Service Tool: 310-S039 (T90T-9550-S) Disconnect Tool, Spring Lock Coupling.

    GFD215553Courtesy of FORD MOTOR COMPANY
  5. Install the special tool between the fuel jumper tube and the fuel rail. Install Special Service Tool: 310-D009 (D95L-7211-A) Fuel Pressure Test Kit.
    GFD215554Courtesy of FORD MOTOR COMPANY
  6. Connect the battery ground cable. Refer to: Battery Disconnect and Connect .
  7. NOTE: Make sure that the system pressure is within specification.
    NOTE: Carry out a Key ON Engine OFF (KOEO) visual inspection for fuel leaks prior to completing the fuel system pressure test.
    NOTE: After completion of the fuel system pressure test, open the drain valve on the Fuel Pressure Test Kit and release any residual fuel into a suitable container prior to removing the tool.

    Refer to: Specifications .

  8. Remove the special tool between the fuel supply line and the fuel rail. Remove Special Service Tool: 310-D009 (D95L-7211-A) Fuel Pressure Test Kit.
GFD215554Courtesy of FORD MOTOR COMPANY