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Home >> Ford >> 2017 >> Transit Connect XL, Van Cargo >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine - 2.5L DURATEC (125KW/170PS) >> Removal And Installation >> Exhaust Manifold >> Installation

Exhaust Manifold: Installation

  1. To install, reverse the removal procedure.
  2. Install the exhaust manifold studs.

    Torque: 150 lb.in (17 Nm)

    GFD214491Courtesy of FORD MOTOR COMPANY
  3. Install a new exhaust manifold gasket.
    GFD214492Courtesy of FORD MOTOR COMPANY
  4. NOTE: Make sure that new components are installed.
    NOTE: Only tighten the nuts finger tight at this stage.

    Install the exhaust manifold and nuts.

    GFD214493Courtesy of FORD MOTOR COMPANY
  5. Tighten the nuts. Tighten in the sequence shown in 2 stages.

    Torque:

    Stage 1: 177 lb.in (20 Nm)

    Stage 2: 41 lb.ft (55 Nm)

    Fig 1: Exhaust Manifold Tightening Sequence
    GFD214494Courtesy of FORD MOTOR COMPANY
    1. NOTE: Make sure that new components are installed.

      Using a new gasket, position back the exhaust system.

    2. Install the new nuts.

      Torque: 35 lb.ft (48 Nm)

GFD214495Courtesy of FORD MOTOR COMPANY