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Home >> Ford >> 2017 >> Transit Connect XL, Van Cargo >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine - 2.5L DURATEC (125KW/170PS) >> Disassembly And Assembly Of Subassemblies >> Cylinder Head >> Assembly

Cylinder Head: Assembly

  1. Lubricate with clean engine oil and install the valve into the cylinder head.

    Material: Motorcraft ® SAE 5W-20 Synthetic Blend Motor Oil / XO-5W20-QSP (WSS-M2C945-A)

    GFD214691Courtesy of FORD MOTOR COMPANY
  2. Lubricate with clean engine oil and using the special tool, install the valve stem seal. Use Special Service Tool: 303-470 (T94P-6510-CH) Installer, Valve Stem Oil Seal.

    Material: Motorcraft ® SAE 5W-20 Synthetic Blend Motor Oil / XO-5W20-QSP (WSS-M2C945-A)

    GFD214692Courtesy of FORD MOTOR COMPANY
  3. Using the special tools, install the valve collets, valve spring retainers and the valve springs. Use Special Service Tool: 303-300 (T87C-6565-A) Set, Valve Spring Compressor., 303-350 (T89P-6565-A) Compressor, Valve Spring., 303-472 (T94P-6565-AH) Adapter, Valve Spring Compressor.

    Material: Motorcraft ® Multi-Purpose Grease Spray / XL-5-A (ESB-M1C93-B)

    GFD214688Courtesy of FORD MOTOR COMPANY
  4. NOTE: Only use hand tools when removing or installing the spark plugs or damage can occur to the cylinder head or spark plug.

    Install the spark plugs.

    Torque: 106 lb.in (12 Nm)

    GFD214687Courtesy of FORD MOTOR COMPANY
  5. Install a new CHT sensor.

    Torque: 106 lb.in (12 Nm)

    GFD214693Courtesy of FORD MOTOR COMPANY
  6. Install the EGR valve and the bolts.

    Torque: 177 lb.in (20 Nm)

    GFD214685Courtesy of FORD MOTOR COMPANY
  7. Install the coolant outlet and the bolts.

    Torque: 177 lb.in (20 Nm)

    GFD214684Courtesy of FORD MOTOR COMPANY
  8. On both sides.

    • Install the lifting brackets and the bolts.

      Torque: 35 lb.ft (47 Nm)

GFD214683Courtesy of FORD MOTOR COMPANY