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Home >> Ford >> 2017 >> Transit Connect XL, Van Cargo >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Bumper System >> Disassembly And Assembly >> Rear Bumper Cover >> Assembly

Rear Bumper Cover: Assembly

  1. Install the rear bumper reflectors.
    GFD216768Courtesy of FORD MOTOR COMPANY

    Vehicles with rear parking aid 

  2. NOTE: Take extra care not to scratch the bumper cover.
    NOTE: Cutlines already exist on the inner surface of a new bumper cover.

    • Using a suitable center punch and hammer, mark the center of the parking aid sensor location holes.

    • Using a suitable electric hand drill and a step drill, cut the bumper cover within the indicated area. Use the General Equipment: Electric Drill Use the General Equipment: Step Drill

    GFD216771Courtesy of FORD MOTOR COMPANY
    1. NOTE: Make sure to follow the area contours.

      Using a suitable file set.

    2. Using a suitable flat file (no more than 2mm wide), cut the parking aid sensor housing location grooves in the bumper cover as shown. Use the General Equipment: Flat File
    GFD216772Courtesy of FORD MOTOR COMPANY
    1. NOTE: Make sure to follow the area contours.

      Using a suitable file set.

    2. Using a suitable flat file (no more than 2mm wide), cut the parking aid sensor housing location grooves in the bumper cover as shown. Use the General Equipment: Flat File
    GFD216773Courtesy of FORD MOTOR COMPANY
  3. NOTE: Pressure must not be applied to the outer face of the parking aid sensor.

    Install the rear park aid sensors.

    GFD216770Courtesy of FORD MOTOR COMPANY
  4. Install the rear bumper wiring harness and connect the park aid sensors.

    All vehicles 

  5. Install the rear bumper cover. Refer to: Rear Bumper Cover .