Turbocharger LH: Installation

NOTE: Make sure that the mating faces are clean and free of foreign material.

If removed, install the turbocharger studs to the exhaust manifold.
Torque: 115 lb.in (13 Nm)

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If removed, install the turbocharger studs to the turbocharger.
Torque: 115 lb.in (13 Nm)

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Install the new turbocharger gasket.

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1. Install the turbocharger, then install and hand tighten the new turbocharger nuts.
Fig 1: Turbocharger Nuts Tightening Sequence
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1. Tighten the new turbocharger nuts in the following 3 stages and in the sequence shown above.
  Torque:Stage 1: 133 lb.in (15 Nm) | Stage 2: 22 lb.ft (30 Nm) | Stage 3: 22 lb.ft (30 Nm)
NOTE: Always use new sealing washers.

If removed, install and tighten the turbocharger coolant return fitting.

Torque: 35 lb.ft (47 Nm)

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Connect the turbocharger coolant return tube, then tighten the fitting.
Torque: 19 lb.ft (26 Nm)

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Install the turbocharger heat shield, apply anti-seize lubricant to the threads, then install and tighten the new bolt.
Material: Bostik Never-Seez Regular Grade (nickel free) Anti-Seize and Lubricating Compound

Torque: 106 lb.in (12 Nm)

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Install the new sealing washers and a new bolt.

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NOTE: Ensure that the banjo fitting/tube are centered relative to the turbocharger end housings and are not riding on one or the other.

Install the turbocharger coolant supply tube, then tighten the new bolt.

Torque: 35 lb.ft (47 Nm)

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Install the exhaust manifold heat shield, apply anti-seize lubricant to the threads, then install and tighten the new bolts.
Material: Bostik Never-Seez Regular Grade (nickel free) Anti-Seize and Lubricating Compound

Torque: 106 lb.in (12 Nm)

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Install the turbocharger heat shield, apply anti-seize lubricant to the threads, then install and tighten the new bolts and the new nut.
Material: Bostik Never-Seez Regular Grade (nickel free) Anti-Seize and Lubricating Compound

Torque: New upper bolt.: 106 lb.in (12 Nm) New lower bolt and nut.: 106 lb.in (12 Nm)

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Connect the electrical connector.

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Fill the cooling system. Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding .
Install the turbocharger oil return tube LH. Refer to: Turbocharger Oil Return Tube LH .
Install the turbocharger oil supply tube LH. Refer to: Turbocharger Oil Supply Tube LH .
Install the catalytic converter LH. Refer to: Catalytic Converter LH .