Inspection and Verification
NOTE:
This article provides mechanical diagnosis of the turbocharger assembly. If there is a MIL illuminated or a DTC is present, these should be diagnosed prior to performing turbocharger mechanical diagnosis.
- For a PCM DTC, REFER to: Electronic Engine Controls . For drive ability symptoms without a DTC, Refer to Engine Controls - Symptom Charts (Except Diesel & Hybrid)
- Verify the customer concern.
- Visually inspect for obvious signs of mechanical or electrical damage.
Visual Inspection Chart
Mechanical Electrical Air cleaner elements
Air cleaner outlet pipes
Air cleaner intake pipes
Charge air coolers
Charge air cooler intake pipes
Charge air cooler outlet pipes
Coolant leaks
Oil leaks
Turbocharger coolant tubes
Turbocharger housings
Turbocharger intake pipes
Turbocharger oil tubes
Turbocharger wastegate control actuators
Turbocharger wastegate control actuator linkages
Wastegate valvesElectrical connector(s)
Powertrain control module
Wastegate control valve solenoids
Wiring harness(es) - If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to the next step.
- If the concern is not visually evident, verify the symptom and refer to the Diagnostic Tab in the Ford diagnostic equipment.