Turbocharger Oil Supply Tube: Installation

NOTE: Do not reuse the turbocharger oil filter, a new turbocharger oil filter must be installed.

Install the new turbocharger oil filter.

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Install a new turbocharger oil supply tube O-ring seal and the new turbocharger oil supply tube sealing washers. Lubricate the new turbocharger oil supply tube O-ring seal with clean engine oil.

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NOTE: Carefully use a nylon brush to remove the old O-ring residue and use brake cleaner to rinse the O-ring residue out of the turbocharger O-ring bore. Inspect the area for deep scratches and gouges. DO-NOT USE A METAL BRUSH; DAMAGE TO SEALING AREA WILL RESULT IN LEAKS.

NOTE: The oil supply tube must be fully seated prior to fastener tightening.

Install the turbocharger oil supply tube and the turbocharger oil supply tube retaining bolts finger tight at this stage.

Material: Motorcraft ® Metal Brake Parts Cleaner / PM-4-A, PM-4-B

Torque:

Bolt : 89 lb.in (10 Nm)

Banjo bolt : 18 lb.ft (25 Nm)

Tighten the Banjo bolt an additional : 50 °

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NOTE: Install the turbocharger heat shield, the upper turbocharger mounting nuts and the lower turbocharger heat shield retaining bolt finger tight at this stage.
1. Tighten the upper turbocharger mounting nuts.
  Torque: 37 lb.ft (50 Nm)
2. Tighten the lower turbocharger heat shield retaining bolt.
  Torque: 89 lb.in (10 Nm)
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Install the upper and lower Air Cleaner Outlet Pipes. Refer to: Air Cleaner Outlet Pipe .
1. NOTE: Lubricating the grommets with silicone grease will aid in the installation of the engine appearance cover, and any future removal and installation of the cover.
  
  Lubricate each grommet with silicone grease.
  
  Material: Motorcraft ® Silicone Brake Caliper Grease and Dielectric Compound / XG-3-A (ESE-M1C171-A)
2. Position the engine appearance cover onto engine with the grommets aligned with the studs.
3. Press down on the engine appearance cover at each grommet location to attach the grommets onto the studs.
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Check and top off the engine oil as needed.
Material: Motorcraft ® SAE 5W-30 Synthetic Blend Motor Oil / XO-5W30-QSP (WSS-M2C946-A)
Check for leaks.