Transmission - Mexico

WARNING: This page is about a different variant/trim than selected.

Special Tool(s) / General Equipment

Courtesy of FORD MOTOR COMPANY	100-001 (T50T-100-A)Slide Hammer
Courtesy of FORD MOTOR COMPANY	205-062Installer, Differential Bearing
Courtesy of FORD MOTOR COMPANY	205-078Remover, Drive Pinion Seal
Courtesy of FORD MOTOR COMPANY	205-D012 (D80L-630-1)Step Plate
Courtesy of FORD MOTOR COMPANY	307-003 (T57L-500-B)Holding Fixture, Transmission
Courtesy of FORD MOTOR COMPANY	307-318Remover, Stator BearingTKIT-1994-FHTKIT-1994-FMH/FLMHTKIT-1994-LMH/MH
Courtesy of FORD MOTOR COMPANY	308-082Remover, Input Shaft Fifth GearTKIT-2000-F/FM/FLM
Scraper for Straight Edges
Punch

WARNING: Be prepared to collect escaping fluid.

1.

2.

Install the special tool on the clutch housing and install the transmission on a bench. Install Special Service Tool: 307-003 (T57L-500-B) Holding Fixture, Transmission.

GFD140572

Courtesy of FORD MOTOR COMPANY

3.

Remove the bolts and the slave cylinder.

GFD140573

Courtesy of FORD MOTOR COMPANY

4.

Remove the retainer and the plug.

GFD140574

Courtesy of FORD MOTOR COMPANY

5.

Remove the gearshift cable shroud retainers and the gearshift cable shroud.

GFD140575

Courtesy of FORD MOTOR COMPANY

6.

Remove the selector lever.
- Remove and discard the snap-ring.
- Remove the selector lever.

GFD140576

Courtesy of FORD MOTOR COMPANY

7.

Remove the gearshift cable bracket nuts and remove the gearshift cable bracket.

GFD140577

Courtesy of FORD MOTOR COMPANY

8.
- Remove and discard the shift lever lock bolt, remove the shift lever.
- Remove and discard the selector shaft interlock mechanism.

GFD140578

Courtesy of FORD MOTOR COMPANY

9.

Remove and discard the shift shaft seal.

GFD140579

Courtesy of FORD MOTOR COMPANY

10.

Remove the 5th gear cover bolts.

GFD140580

Courtesy of FORD MOTOR COMPANY

11.

NOTE: Take extra care not to damage the mating faces.

Using the scraper remove the 5th gear cover. Use the General Equipment: Scraper for Straight Edges

GFD140581

Courtesy of FORD MOTOR COMPANY

12.

NOTE: Note the position of each component before removal.

Remove the 5th gear synchronizer unit and selector fork.
- Remove and discard the snap ring.
- Remove and discard the roll pin. Use the General Equipment: Punch

GFD140582

Courtesy of FORD MOTOR COMPANY

13.

NOTE: Note the position of each component before removal.

Disassemble the synchronizer assembly.

GFD140583

Courtesy of FORD MOTOR COMPANY

14.

Remove and discard the 5th gear snap ring and remove the mainshaft 5th gear.

GFD140584

Courtesy of FORD MOTOR COMPANY

15.

Using the special tool, remove the input shaft 5th gear. Use Special Service Tool: 308-082 Remover, Input Shaft Fifth Gear., 205-D012 (D80L-630-1) Step Plate.

GFD140585

Courtesy of FORD MOTOR COMPANY

16.

Remove the bolts and the 5th gear housing.

GFD140586

Courtesy of FORD MOTOR COMPANY

17.

Remove the input shaft and output shaft retaining rings and remove the 5th gear housing gasket.

GFD140587

Courtesy of FORD MOTOR COMPANY

18.

Remove the bolts and separate the transaxle housing from the clutch housing.

GFD140588

Courtesy of FORD MOTOR COMPANY

19.

Remove and discard the 2 snap rings and remove the selector rod guide sleeve.

GFD140589

Courtesy of FORD MOTOR COMPANY

20.

Remove the selector rod and locking plate.

GFD140590

Courtesy of FORD MOTOR COMPANY

21.

Remove the input and output shaft with the shift forks.

GFD140591

Courtesy of FORD MOTOR COMPANY

22.

Remove the differential and the magnet. Remove and discard the input shaft oil seal. Use the General Equipment: Punch

GFD140592

Courtesy of FORD MOTOR COMPANY

23.

Remove and discard the halfshaft oil seal. Use the General Equipment: Punch

GFD140593

Courtesy of FORD MOTOR COMPANY

24.

Remove the transmission case side differential bearing race. Use Special Service Tool: 205-062 Installer, Differential Bearing.

GFD140594

Courtesy of FORD MOTOR COMPANY

25.

Remove the clutch housing side differential bearing race. Use Special Service Tool: 100-001 (T50T-100-A) Slide Hammer., 307-318 Remover, Stator Bearing.

GFD140595

Courtesy of FORD MOTOR COMPANY

26.

Remove the reverse idle gear.

GFD140596

Courtesy of FORD MOTOR COMPANY

27.

Remove the 5th/reverse gear selector rod.

GFD140597

Courtesy of FORD MOTOR COMPANY

28.

Remove the snap ring and the reverse gear selector lever. Remove the bolts and the selector plate. Using the special tool, remove and discard the bearing. Use Special Service Tool: 205-078 Remover, Drive Pinion Seal.

GFD140601

Courtesy of FORD MOTOR COMPANY