Removal And Installation: Turbocharger: Installation
- 1.NOTE: Make sure that 4 new turbocharger mounting studs are installed.
Install and tighten the turbocharger mounting studs.
Torque: 89 lb.in (10 Nm)
- 2.
Lubricate the turbocharger oil supply tube O-ring seals with clean engine oil.Material: Motorcraft ® SAE 5W-20 Synthetic Blend Motor Oil / XO-5W20-QSP (WSS-M2C945-A)
- 3.NOTE: Make sure that a new turbocharger oil supply tube assembly is installed.
Install the new turbocharger oil supply tube and the turbocharger oil supply tube bolts finger tight.
- 1.
Tighten the turbocharger oil supply tube bolt.Torque: 89 lb.in (10 Nm)
- 2.
Tighten the turbocharger oil supply tube bolt.Torque: 89 lb.in (10 Nm)
- 1.
- 4.NOTE: Make sure that a new heat shield and gasket assembly is installed.
Install the new the turbocharger heat shield and gasket assembly, then install and tighten the turbocharger heat shield and gasket assembly bolt.
Torque: 89 lb.in (10 Nm)
- 5.NOTE: Only tighten the 4 turbocharger nuts finger tight at this stage.
Install the turbocharger and the new turbocharger nuts. Tighten in the following 5 stages.
Torque:
1-4:
Stage 1: Tighten in the sequence shown: : 35 lb.in (4 Nm)
Stage 2: Tighten in the sequence shown: : 168 lb.in (19 Nm)
Stage 3: Tighten in the sequence shown: : 18 lb.ft (24 Nm)
Stage 4: Wait 30 s
Stage 5: Tighten in the sequence shown: : 18 lb.ft (24 Nm)
- 6.
Install the new turbocharger oil supply tube sealing washers, then install and tighten the new turbocharger oil supply tube bolt.Torque: 19 lb.ft (26 Nm)
- 9.NOTE: Make sure that a new turbocharger oil return tube gasket is installed.
Install the new turbocharger oil return tube gasket.
- 11.
- 1.
Connect the turbocharger coolant tubes to the turbocharger. Use the General Equipment: Hose Clamp Remover/Installer
- 2.
Unclamp the turbocharger coolant tubes.Remove the General Equipment: Hose Clamp(s)
- 1.
- 12.
Install the catalytic converter. Refer to: Catalytic Converter .
- 13.
Fill the cooling system. Refer to: Cooling System Draining, Vacuum Filling And Bleeding .