Section 11 (Manual Transmission - 6-Speed Manual Transmission - B6): Removal: Transmission

Special Tool(s) / General Equipment 

Courtesy of FORD MOTOR COMPANY	303-1502Lifting Device EngineTKIT-2012A-FLTKIT-2012A-ROW
Courtesy of FORD MOTOR COMPANY	303-F072Support Bar, Engine
Transmission Jack
Retaining Strap
Wooden Block

• 1.
  
  If equipped. Remove the engine appearance cover.

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• 2.
  
  Remove the battery tray. Refer to: Battery Tray - 1.0L EcoBoost (90kW/120PS)/1.6L EcoBoost (132kW/180PS) - Sigma .

• 3.
  
  Detatch and position aside the wiring harness.

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• 4.
  
  Remove the nuts and the battery tray bracket.

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• 5.
  
  Disconnect the shift cable from the transmission and position aside.
  • Slide the locking tab and disconnect the gearshift cables from the transmission.

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• 6.
  
  Remove the bolts and the gearshift cable bracket.

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• 7.
  
  
  NOTE: Note the different lengths of the bolts.

  Remove the bellhousing bolts.

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• 8.
  
  Remove the bolts, ground cable mounting and disconnect the wiring retainer.

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• 9.
  
  Detatch the starter motor and position aside.

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• 10.
  
  Disconnect the electrical connector and position aside the CAC outlet tube assembly.

  • 1.
    
    Remove the nut.

  • 2.
    
    Loosen the clamp.
  • Disconnect the electrical connector and position aside the hose.

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• 11.
  
  Remove the CAC inlet tube assembly.

  • 1.
    
    Loosen the clamps.

  • 2.
    
    Remove the nuts.

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• 12.
  
  Support the exhaust flexible pipe with a support wrap or suitable splint.

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• 13.
  
  Unhook the rear exhaust hanger isolator.

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• 14.
  
  Remove and discard the muffler and tailpipe flange nuts and gasket.

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• 15.
  
  Remove the catalytic converter support bracket.

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• 16.
  
  
  NOTE: Note the different lengths of the bolts.

  Remove the bolts and the roll restrictor RH.

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• 17.
  
  Remove the front subframe. Refer to: Front Subframe .

• 18.
  
  Remove the bolt and position aside the RH brake hose.

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• 19.
  
  Remove and discard the halfshaft retaining strap and the halfshaft retaining strap nuts.

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• 20.
  
  Remove and support the RH halfshaft from the transmission.

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• 21.
  
  Remove the bolt and position aside the LH brake hose.

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• 22.
  
  Remove and support the LH halfshaft from the transmission.

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• 23.
  
  
  NOTE: Note the different lengths of the bolts.

  Remove the bellhousing bolts.

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• 24.
  
  Remove the cowl panel. Refer to: Cowl Panel .

• 25.
  
  Install the special tool. Use Special Service Tool: 303-1502 Lifting Device Engine.

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• 26.
  
  Install the special tool and support the engine and transmission. Use Special Service Tool: 303-F072 Support Bar, Engine.

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• 27.
  
  
  NOTE: Make sure that all openings are sealed.

  Disconnect the clutch hydraulic tube.

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• 28.
  
  Remove the bolts, nuts and the transmission support insulator.

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• 29.
  
  Remove the bolts and the transmission support insulator bracket.

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• 30.
  
  Install the following items:
  • Use the General Equipment: Transmission Jack
  • Use the General Equipment: Wooden Block
  • Use the General Equipment: Retaining Strap

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• 31.
  
  Remove the bellhousing bolts.

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• 32.
  
  Remove the transmission.

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