Output Shaft: Disassembly
WARNING: This page is about a different variant/trim than selected.
NOTE:
If the front bearing needs to be replaced, replace the output shaft.
- 1.NOTE: Use vise jaw protectors or damage to the output shaft can occur.
Install the output shaft in a vise. Clamp the output shaft on the flat surfaces. Use the General Equipment: ViseUse the General Equipment: Vise Jaw Protectors
- 2.NOTE: The component has a left-hand thread.
Heat the bolt to melt the Loctite ® and remove and discard the rear bearing bolt. Use the General Equipment: Hot Air Gun
- 3.
Using the special tools, remove the output shaft rear bearing. Use Special Service Tool: 211-014 Remover, Steering Wheel.
- 4.NOTE: Only tighten the bolts on the bearing separator finger tight.
Remove 6th gear. Use Special Service Tool: 205-D015 (D80L-630-4) Step Plate. Use the General Equipment: Hydraulic PressUse the General Equipment: Bearing Separator
- 5.NOTE: Only tighten the bolts on the bearing separator finger tight.
Remove 5th and 4th gear. Use the General Equipment: Bearing SeparatorUse the General Equipment: Hydraulic Press
- 6.
- 1.
Push the 1st-2nd gear synchronizer sleeve down to the 1st gear position.
- 2.
Remove 2nd and 3rd gear. Use the General Equipment: Bearing SeparatorUse the General Equipment: Hydraulic Press
- 1.
- 8.NOTE: Note the position of the components before removal.
- 1.
Remove the 1st-2nd gear synchronizer sleeve.
- 2.
Remove the detents.
- 1.
- 10.
Remove 1st gear, release the roller bearing retainer and remove the roller bearing. Remove the thrust washer.