Output Shaft: Assembly
WARNING: This page is about a different variant/trim than selected.
- 1.
Install the thrust washer. Install the roller bearing and connect the roller bearing cage. Install 1st gear.Material: Motorcraft ® Dual Clutch Transmission Fluid / XT-11-QDC (WSS-M2C200-D2)
- 2.
Lubricate the 1st gear synchronizer in transmission fluid and install the synchronizer.Material: Motorcraft ® Dual Clutch Transmission Fluid / XT-11-QDC (WSS-M2C200-D2)
- 3.
Using the special tools, install the 1st-2nd gear synchronizer hub. Align the hub with the 1st gear synchronizer. Use Special Service Tool: 205-D015 (D80L-630-4) Step Plate. Use the General Equipment: Hydraulic Press
- 4.NOTE: Make sure that the components are installed to the position noted before removal.
- 1.
Install the 1st-2nd gear synchronizer sleeve.
- 2.
Lubricate the 1st-2nd gear synchronizer sleeve detents in transmission fluid and install them so they fit in the 1st-2nd gear synchronizer hub as shown below.Material: Motorcraft ® Dual Clutch Transmission Fluid / XT-11-QDC (WSS-M2C200-D2)
- 1.
- 5.
- 1.
Install the 1st-2nd gear synchronizer hub snap ring.
- 2.
Lubricate the parts in transmission fluid and install the 2nd gear synchronizer assembly.Material: Motorcraft ® Dual Clutch Transmission Fluid / XT-11-QDC (WSS-M2C200-D2)
- 3.
Install 2nd gear.Material: Motorcraft ® Dual Clutch Transmission Fluid / XT-11-QDC (WSS-M2C200-D2)
- 1.
- 6.
Using the special tools, install 3rd gear. Use Special Service Tool: 205-199 (T83T-3132-A1) Installer, Spindle/Axle Shaft. Use the General Equipment: Hydraulic Press
- 7.
Using the special tools, install 4th gear. Use Special Service Tool: 205-199 (T83T-3132-A1) Installer, Spindle/Axle Shaft. Use the General Equipment: Hydraulic Press
- 8.
Using the special tools, install 5th gear. Use Special Service Tool: 205-199 (T83T-3132-A1) Installer, Spindle/Axle Shaft. Use the General Equipment: Hydraulic Press
- 9.
Using the special tools, install 6th gear. Use Special Service Tool: 205-199 (T83T-3132-A1) Installer, Spindle/Axle Shaft. Use the General Equipment: Hydraulic Press
- 10.
Using the special tool, install the rear bearing. Use Special Service Tool: 205-D015 (D80L-630-4) Step Plate. Use the General Equipment: Hydraulic Press
- 11.NOTE: Use vise jaw protectors.
Install the output shaft in a vise. Clamp the output shaft on the flat surfaces. Use the General Equipment: ViseUse the General Equipment: Vise Jaw Protectors
- 12.NOTE: The component has a left-hand thread.
Install a new rear bearing bolt.
Torque: 81 lb.ft (110 Nm)