Input Shaft: Assembly

WARNING: This page is about a different variant/trim than selected.

1.

NOTE: Use vise jaw protectors or damage to the splines can occur.
- 1.
  
  Install the input shaft in a vice. Use the General Equipment: Vise
- 2.
  
  Use vice jaw protectors. Use the General Equipment: Vise Jaw Protectors

GFD140803

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2.

Lubricate the parts in transmission fluid and install the 3rd gear bearing, 3rd gear and 3rd gear synchronizer assembly.
Material: Motorcraft ® Dual Clutch Transmission Fluid / XT-11-QDC (WSS-M2C200-D2)

GFD140719

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3.

Using the special tools, install the 3rd-4th gear synchronizer hub. Use Special Service Tool: 205-199 (T83T-3132-A1) Installer, Spindle/Axle Shaft.

GFD140720

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4.
- 1.
  
  Install the 3rd-4th gear synchronizer sleeve.
- 2.
  
  Lubricate the 3rd-4th gear synchronizer sleeve detents in transmission fluid and install them so they fit in the 3rd-4th gear synchronizer hub as shown below.
  Material: Motorcraft ® Dual Clutch Transmission Fluid / XT-11-QDC (WSS-M2C200-D2)

GFD140721

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5.
- 1.
  
  Install the 3rd-4th gear synchronizer hub snap ring.
- 2.
  
  Lubricate the parts in transmission fluid and install the 4th gear synchronizer assembly and install 4th gear.
  Material: Motorcraft ® Dual Clutch Transmission Fluid / XT-11-QDC (WSS-M2C200-D2)

GFD140722

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6.
- 1.
  
  NOTE: Make sure that the components are installed to the position noted during removal.
  
  Install the 4th gear retainer.
- 2.
  
  Lubricate the parts in transmission fluid and install 5th gear and the 5th gear synchronizer assembly.
  Material: Motorcraft ® Dual Clutch Transmission Fluid / XT-11-QDC (WSS-M2C200-D2)

GFD140723

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7.

Using the special tools, install the 5th-6th gear synchronizer hub. Use Special Service Tool: 205-199 (T83T-3132-A1) Installer, Spindle/Axle Shaft. Use the General Equipment: Hydraulic Press

GFD140724

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8.
- 1.
  
  Install the 5th-6th gear synchronizer sleeve.
- 2.
  
  Lubricate the 5th-6th gear synchronizer sleeve detents in transmission fluid and install them so they fit in the 5th-6th gear synchronizer hub as shown below.
  Material: Motorcraft ® Dual Clutch Transmission Fluid / XT-11-QDC (WSS-M2C200-D2)

GFD140725

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9.
- 1.
  
  Install a new 5th-6th gear synchronizer hub snap ring.
- 2.
  
  Lubricate the parts in transmission fluid and install the 6th gear synchronizer assembly and install 6th gear.
  Material: Motorcraft ® Dual Clutch Transmission Fluid / XT-11-QDC (WSS-M2C200-D2)

GFD140726

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10.

Using the special tools, install the rear bearing. Use Special Service Tool: 205-D015 (D80L-630-4) Step Plate. Use the General Equipment: Hydraulic Press

GFD140727

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11.

Install a new rear bearing bolt.
Torque: 81 lb.ft (110 Nm)

GFD140728

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12.
- 1.
  
  Position the front bearing on the input shaft.
- 2.
  
  Using the special tools, install the front bearing. Use Special Service Tool: 307-679 Installer, Countershaft Needle Bearing. Use the General Equipment: Hydraulic Press
- 3.
  
  Install a new snap ring.

GFD140804

Courtesy of FORD MOTOR COMPANY