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Home >> Ford >> 2017 >> Expedition SSV, RWD >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Engine Controls - Fuel Charging And Controls - Turbocharger, 3.5L GTDI >> Removal And Installation >> Turbocharger - LH >> Removal

Turbocharger - LH: Removal

NOTE: Whenever turbocharger air intake system components are removed, always cover open ports to protect from debris. It is important that no foreign material enter the system. The turbocharger compressor vanes are susceptible to damage from even small particles. All components should be inspected and cleaned, if necessary, prior to installation or reassembly.

  1. 1.

    With the vehicle in NEUTRAL, position it on a hoist, refer to Jacking and Lifting .

  1. 2.

    Remove the oil filler cap and remove the engine appearance cover. Install the oil filler cap.
GFD135669Courtesy of FORD MOTOR COMPANY

  1. 3.

    Drain the cooling system, refer to Engine Cooling .

  1. 4.

    Release the underbody splash shield fasteners and remove the underbody splash shield.
GFD135616Courtesy of FORD MOTOR COMPANY

  1. 5.

    If equipped, remove the skid plate bolts and remove the skid plate.
GFD135617Courtesy of FORD MOTOR COMPANY

  1. 6.

    Remove the LF tire, refer to Wheels and Tires .

  1. 7.

    Remove the LF Fender Splash Shield, refer to Front End Body Panels .

  1. 8.

    Remove the Air Cleaner Outlet Pipe, refer to Intake Air Distribution and Filtering .

  1. 9.

    1. 1.

      Disconnect the PCV pressure sensor electric connector.

    1. 2.

      Disconnect the PCV tube quick connect couplings and remove the PCV tube, refer to Fuel System General Information .
GFD135126Courtesy of FORD MOTOR COMPANY

  1. 10.

    Disconnect the quick connect couplings and disconnect the turbocharger bypass tube, refer to Fuel System General Information .
GFD135127Courtesy of FORD MOTOR COMPANY

  1. 11.

    1. 1.

      Release the turbocharger inlet tube from the turbocharger inlet tube bracket grommet.

    1. 2.

      Loosen the turbocharger inlet tube clamp and remove the turbocharger inlet tube.
GFD135128Courtesy of FORD MOTOR COMPANY

  1. 12.

    Release the turbocharger outlet tube from the retaining clamp and release the turbocharger outlet tube from the turbocharger outlet tube bracket grommet. Loosen the turbocharger outlet tube clamp and position the turbocharger outlet tube aside.
GFD135735Courtesy of FORD MOTOR COMPANY

  1. 13.

    Remove and discard the catalytic converter adapter nuts.
GFD135736Courtesy of FORD MOTOR COMPANY

  1. 14.

    NOTE: Use a 3/8" Jiffy-Tite ® quick disconnect tool, close the tool around the tube, press the tool into the fitting and rotate until the tool is fully seated into the fitting.

    Disconnect the turbocharger coolant return tube at the turbocharger and position the turbocharger coolant return tube up out of the way.

GFD135737Courtesy of FORD MOTOR COMPANY

  1. 15.

    Disconnect the turbocharger wastegate actuator hose.
GFD135738Courtesy of FORD MOTOR COMPANY

  1. 16.

    Remove the turbocharger coolant supply tube and the turbocharger oil feed tube retaining bolt.
GFD135739Courtesy of FORD MOTOR COMPANY

  1. 17.

    Remove the upper turbocharger oil tube assembly bolts at the turbocharger.
GFD135740Courtesy of FORD MOTOR COMPANY

  1. 18.

    Remove and discard the upper turbocharger oil tube assembly gasket.
GFD135741Courtesy of FORD MOTOR COMPANY

  1. 19.

    Remove and discard the turbocharger mounting bolts, remove the turbocharger coolant supply tube from the block fitting while removing the turbocharger and position the turbocharger aside.
GFD135742Courtesy of FORD MOTOR COMPANY

  1. 20.

    NOTE: Use a 3/8" Jiffy-Tite ® quick disconnect tool, close the tool around the tube, press the tool into the fitting and rotate until the tool is fully seated into the fitting.

    Disconnect the turbocharger coolant supply tube from the turbocharger fitting and remove the turbocharger coolant supply tube. Remove the turbocharger.

GFD135743Courtesy of FORD MOTOR COMPANY

  1. 21.

    Remove and discard the turbocharger gasket.
GFD135744Courtesy of FORD MOTOR COMPANY

  1. 22.

    Remove and discard the turbocharger exhaust adapter studbolts and then remove the turbocharger exhaust adapter.
GFD135745Courtesy of FORD MOTOR COMPANY

  1. 23.

    Remove and discard the turbocharger exhaust adapter gasket.
GFD135746Courtesy of FORD MOTOR COMPANY