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Home >> Ford >> 2016 >> Fusion Titanium Hybrid >> Repair and Diagnosis >> External Pages >> Different car >> Section 129 (Hydraulic Brake System Actuation (Except Hybrid/ENERGI)) >> Removal And Installation >> Brake Master Cylinder >> Removal

Brake Master Cylinder: Removal

WARNING: This page is about a different car, the 2015 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Do not spill brake fluid on painted or plastic surfaces or damage to the surface may occur. If brake fluid is spilled onto a painted or plastic surface, immediately wash the surface with water.
NOTE: Removal steps in this procedure may contain installation details.

All vehicles 

  1. 1.

    WARNING: Before beginning any service procedure in this article, refer to Health and Safety Precautions . Failure to follow this instruction may result in serious personal injury.

    Refer to: Health and Safety Precautions .

  1. 2.

    NOTE: Before removing the master cylinder, relieve the vacuum in the brake booster or the master cylinder O-ring seal may be drawn into the brake booster, causing brake booster failure and increased brake pedal effort.

    Fully apply and release the brake pedal 5 times.

GFD66717Courtesy of FORD MOTOR COMPANY

Vehicles with manual transmission 

  1. 3.

    Disconnect the battery. Refer to: Battery Disconnect and Connect .

  1. 4.

    Disconnect the clutch master cylinder supply tube.
GFD66718Courtesy of FORD MOTOR COMPANY

All vehicles 

  1. 5.

    Disconnect the brake tube fittings and detach the brake tube retainer.

    Torque: 18 lb.ft (25 Nm)

GFD66719Courtesy of FORD MOTOR COMPANY

  1. 6.

    Remove the nuts and the brake master cylinder. Discard the nuts.

    Torque: 18 lb.ft (25 Nm)

GFD66720Courtesy of FORD MOTOR COMPANY

  1. 7.

    NOTE: Make sure that the master cylinder-to-booster seal is removed with the master cylinder.

    Disconnect the electrical connector and remove the brake master cylinder.

GFD66721Courtesy of FORD MOTOR COMPANY