Output Shaft: Disassembly

WARNING: This page is about a different variant/trim than selected.

1.

Remove the bearing snap-ring.

GFD140622

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2.

Remove the bearing. Use the General Equipment: Hydraulic PressUse the General Equipment: Bearing Separator

GFD140623

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3.

Remove 4th gear.

GFD140624

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4.

Remove the 4th gear synchronizer ring.

GFD140625

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5.

Remove the 3rd and 4th gear synchronizer assembly.

GFD140626

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6.

NOTE: Note the position of each component before removal.
- 1.
  
  Selector ring
- 2.
  
  Synchronizer spring
- 3.
  
  Synchronizer lock
- 4.
  
  Synchronizer hub

GFD140627

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7.

Remove 3rd gear and the synchronizer ring and cone.

GFD140628

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8.

Remove the 2nd gear retaining ring, 2 piece retainer and 2nd gear.

GFD140629

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9.

Remove 2nd gear inner and outer synchronizer rings and cone.

GFD140630

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10.

Remove the 1st and 2nd gear synchronizer assembly.

GFD140631

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11.

NOTE: Note the position of each component before removal.
- 1.
  
  Selector ring
- 2.
  
  Synchronizer spring
- 3.
  
  Synchronizer lock
- 4.
  
  Synchronizer hub

GFD140632

Courtesy of FORD MOTOR COMPANY

12.

Remove 1st gear inner and outer synchronizer rings and cone.

GFD140633

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13.

Remove 1st gear.

GFD140634

Courtesy of FORD MOTOR COMPANY