Exhaust Manifold RH: Installation
WARNING: This page is about a different variant/trim than selected.
- 1.
Install new studs and new gasket.Torque: 18 lb.ft (25 Nm)
 Courtesy of FORD MOTOR COMPANY
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- 2.
NOTE:
Do not tighten the exhaust manifold nuts at this time.
Install the exhaust manifold.
 Courtesy of FORD MOTOR COMPANY
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- 3.
Install new studs.Torque: 18 lb.ft (25 Nm)
 Courtesy of FORD MOTOR COMPANY
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- 4.
NOTE:
Do not tighten the exhaust manifold nuts at this time.
Install the remaining new nuts.
 Courtesy of FORD MOTOR COMPANY
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- 5.
Tighten the nuts.Torque:
Stage 1: 18 lb.ft (24 Nm)
Stage 2: 24 lb.ft (32 Nm)
Courtesy of FORD MOTOR COMPANY
- 6.
NOTE:
Some replacement exhaust manifolds do not come with studs.
If necessary, install new studs.
Torque: 30 lb.ft (40 Nm)
 Courtesy of FORD MOTOR COMPANY
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- 7.
Position the exhaust Y-pipe dual catalytic converter onto the exhaust manifolds and loosely install new RH catalytic converter-to-exhaust manifold nuts.
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- 8.
Loosely install new LH catalytic converter-to-exhaust manifold nuts.
 Courtesy of FORD MOTOR COMPANY
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- 9.
Tighten the nuts.Torque:
1: 30 lb.ft (40 Nm)
2: 30 lb.ft (40 Nm)
 Courtesy of FORD MOTOR COMPANY
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- 10.
Tighten the nuts.Torque:
1: 30 lb.ft (40 Nm)
2: 30 lb.ft (40 Nm)
 Courtesy of FORD MOTOR COMPANY
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- 11.
Position the exhaust Y-pipe dual catalytic converter-to-exhaust intermediate pipe and install new bolts.Torque
1: 46 lb.ft (63 Nm)
2: 46 lb.ft (63 Nm)
 Courtesy of FORD MOTOR COMPANY
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- 12.
Install the heat shield and bolts.Torque: 106 lb.in (12 Nm)
 Courtesy of FORD MOTOR COMPANY
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- 13.
Install the following items:
- Refer to: Air Conditioning (A/C) Compressor - 5.0L 32V Ti-VCT
.
- RH fender splash shield. Refer to: Fender Splash Shield
.
- RH wheel and tire. Refer to: Wheel and Tire
.
- 14.
If equipped, install the skid plate and bolts.Torque: 30 lb.ft (40 Nm)
 Courtesy of FORD MOTOR COMPANY
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- 15.
If equipped, install the underbody shield and fasteners.Torque: 71 lb.in (8 Nm)
 Courtesy of FORD MOTOR COMPANY
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- 16.
If equipped, install the underbody shield and fasteners.Torque: 30 lb.ft (40 Nm)
 Courtesy of FORD MOTOR COMPANY
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- 17.
Connect the battery ground cable. Refer to: Battery Disconnect and Connect
.
- 18.
Start the engine and check for exhaust leaks.