Intake Manifold: Installation

WARNING: This page is about a different variant/trim than selected.

NOTE: If the engine is repaired or replaced because of upper engine failure, typically including valve or piston damage, check the intake manifold for metal debris. If metal debris if found, install a new intake manifold. Failure to follow these instructions can result in engine damage.

1.

Install the gaskets.

GFD39194

Courtesy of FORD MOTOR COMPANY

2.

Install the intake manifold and tighten the bolts.
Torque: 89 lb.in (10 Nm)

Fig 1: Intake Manifold Tightening Sequence

GFD39195

Courtesy of FORD MOTOR COMPANY

3.

Install the coolant pipe and the bolts.
Torque: 97 lb.in (11 Nm)

GFD39191

Courtesy of FORD MOTOR COMPANY

4.

Attach the engine wiring harness and vacuum hose retainers.

GFD39190

Courtesy of FORD MOTOR COMPANY

5.

Connect the engine wiring harness electrical connectors and attach the harness and vacuum hose retainers.

GFD39189

Courtesy of FORD MOTOR COMPANY

6.
- Install the PCV tube and connect the quick release couplings. Refer to: Quick Release Coupling .
- Connect the throttle body electrical connector and wiring harness retainer.

GFD39188

Courtesy of FORD MOTOR COMPANY

7.
- 1.
  
  Position the vacuum harness pressure sensor and install the bolt.
  Torque: 62 lb.in (7 Nm)
- 2.
  
  Connect the MAP sensor electrical connector.
- 3.
  
  Attach the wiring harness and vacuum harness retainers.

GFD39187

Courtesy of FORD MOTOR COMPANY

8.

Connect the engine wiring harness electrical connectors and retainers.

GFD39186

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9.

Connect the vacuum tube quick release coupling. Refer to: Quick Release Coupling .

GFD39185

Courtesy of FORD MOTOR COMPANY

10.

Install the engine appearance cover bracket and the bolts.
Torque: 97 lb.in (11 Nm)

GFD39184

Courtesy of FORD MOTOR COMPANY

11.
- 1.
  
  Connect the PCV tube quick release coupling. Refer to: Quick Release Coupling .
- 2.
  
  Connect the crankcase pressure sensor electrical connector.

GFD39196

Courtesy of FORD MOTOR COMPANY

12.
- 1.
  
  Slide the EVAP purge valve onto the intake manifold mounting tab.
- 2.
  
  Connect the EVAP purge valve electrical connector.
- 3.
  
  Connect the EVAP tube quick release coupling. Refer to: Quick Release Coupling .

GFD39197

Courtesy of FORD MOTOR COMPANY

13.

Install the following items:
1. Refer to: Charge Air Cooler (CAC) Outlet Pipe .
2. Refer to: Air Cleaner Outlet Pipe LH .
3. Refer to: Air Cleaner Outlet Pipe RH .

14.
- 1.
  
  Slide the engine appearance cover into the retaining bracket.
- 2.
  
  Install the nuts.
  Torque: 44 lb.in (5 Nm)

GFD39198

Courtesy of FORD MOTOR COMPANY

15.

Connect the battery ground cable. Refer to: Battery Disconnect and Connect .