Cooling Module: Removal

NOTE: When removing any turbocharger air intake system components, make sure to cover any open ports to prevent debris from entering the system. The turbocharger compressor vanes can be damaged by even the smallest particles. All components need to be inspected and cleaned prior to installation or reassembly.

NOTE: Removal steps in this procedure may contain installation details.

1.

Drain the cooling system. Refer to: Cooling System Draining and Vacuum Filling .

2.

Recover the A/C system. Refer to: Air Conditioning (A/C) System Recovery, Evacuation and Charging .

3.

Remove the active grille shutter. Refer to: Active Grille Shutter .

4.

Remove the upper radiator guide pins.

GFD19360

Courtesy of FORD MOTOR COMPANY

5.

Remove the air cleaner. Refer to: AIR CLEANER - 2.0L EcoBoost (184kW/250PS) - MI4.

6.

Disconnect the electrical connectors. Release the clamp and disconnect the upper radiator hose.
Use the General Equipment: Hose Clamp Remover/Installer

GFD19355

Courtesy of FORD MOTOR COMPANY

7.

Remove the transmission fluid cooler tube bracket bolts.
Torque: 55 lb.in (6.2 Nm)

GFD19361

Courtesy of FORD MOTOR COMPANY

8.

Release the clamps and disconnect the transmission fluid cooler hoses.
Use the General Equipment: Hose Clamp Remover/Installer

GFD19362

Courtesy of FORD MOTOR COMPANY

9.

NOTE: Bumper beam not shown in illustration for clarity.
- 1.
  
  Remove the CAC pipe bolt.
  Torque: 55 lb.in (6.2 Nm)
- 2.
  
  Loosen the clamps and disconnect the CAC inlet pipe from the CAC.
  Torque: 48 lb.in (5.4 Nm)

GFD19363

Courtesy of FORD MOTOR COMPANY

10.

Remove the A/C line support bracket bolt.
Torque: 62 lb.in (7 Nm)

GFD19364

Courtesy of FORD MOTOR COMPANY

11.
- 1.
  
  Disconnect the wiring harness electrical connector.
- 2.
  
  Remove the condenser outlet nut and disconnect the fitting.
  Torque: 155 lb.in (17.5 Nm)
- 3.
  
  Remove the condenser inlet nut and disconnect the fitting.
  Torque: 80 lb.in (9 Nm)

GFD19365

Courtesy of FORD MOTOR COMPANY

12.

Disconnect the wiring harness electrical connector.

GFD19357

Courtesy of FORD MOTOR COMPANY

13.

NOTE: Bumper beam not shown in illustration for clarity.
- 1.
  
  Remove the CAC pipe bolt.
  Torque: 55 lb.in (6.2 Nm)
- 2.
  
  Loosen the clamps and disconnect the CAC outlet pipe from the CAC.
  Torque: 48 lb.in (5.4 Nm)

GFD19366

Courtesy of FORD MOTOR COMPANY

14.

Release the tabs and disconnect the coolant tube.

GFD19367

Courtesy of FORD MOTOR COMPANY

15.

NOTE: Bumper beam not shown in illustration for clarity.

Pull the lower radiator hose spring clip until the end of the clip is in the detent on the quick connect coupling and disconnect the lower radiator hose.

GFD19368

Courtesy of FORD MOTOR COMPANY

16.

NOTE: Components not shown in illustration for clarity.

Remove the bolts and the cooling module.

Torque: 18 lb.ft (24 Nm)

GFD19369

Courtesy of FORD MOTOR COMPANY