Coolant Pump: Installation

NOTE: This step is only necessary when installing a new component.

1.
- Install a new O-ring seal on the heater outlet tube and lubricate it with clean engine coolant.
  Material
  
  : Motorcraft® Orange Antifreeze/Coolant Concentrated (U.S.) / VC-3-B (U.S.) (WSS-M97B44-D)
- Install the heater outlet tube and the bolt.
  Torque
  
  : 89 lb.in (10 Nm)

Courtesy of FORD MOTOR COMPANY

2.

Inspect the sealing surfaces and clean with metal surface prep wipes.
Material

: Motorcraft® Metal Surface Prep / ZC-31-B

Courtesy of FORD MOTOR COMPANY

NOTE: Align the bolt holes with the bosses prior to insertion of the coolant pump and insert the pump straight into the coolant pump cavity. Do not rotate the coolant pump once installed into the coolant pump cavity or the O-ring seal can be damaged, causing the coolant pump to leak.

3.
- Install a new O-ring seal and lubricate it with clean engine coolant.
  Material
  
  : Motorcraft® Orange Antifreeze/Coolant Concentrated (U.S.) / VC-3-B (U.S.) (WSS-M97B44-D)
- Install the coolant pump and tighten the bolts in 2 stages.
  Torque:
  
  Stage 1: 177 lb.in (20 Nm)
  
  Stage 2: 60°

Courtesy of FORD MOTOR COMPANY

4.
- Connect the lower degas bottle hose to the heater outlet tube and position the clamp.
  Use the General Equipment: Hose Clamp Remover/Installer
- Connect the heater outlet hose to the heater outlet tube.

Courtesy of FORD MOTOR COMPANY

NOTE: Only tighten the bolts finger tight at this stage.

5.
Position the coolant pump pulley and install the bolts finger tight.

Courtesy of FORD MOTOR COMPANY

6.

Install the thermostat housing. Refer to: Thermostat Housing .

7.

Remove the plastic from the A/C compressor belt.

8.

Install the accessory drive belt. Refer to: ACCESSORY DRIVE BELT - 5.0L 32V Ti-VCT/5.0L Ti-VCT V8 (308kW/418PS).

9.

Tighten the coolant pump pulley bolts.
Torque

: 18 lb.ft (25 Nm)

Courtesy of FORD MOTOR COMPANY

10.

Install the air cleaner outlet pipe. Refer to: AIR CLEANER OUTLET PIPE - 5.0L 32V Ti-VCT/5.0L Ti-VCT V8 (308kW/418PS).

11.

Fill and bleed the cooling system. Refer to: Cooling System Draining and Vacuum Filling .