Brake Pedal and Bracket - 6-Speed Manual Transmission - 3160 6-Speed Manual Transmission - MT82: Removal

NOTE: If the fluid is spilled on the paintwork, the affected area must be immediately washed down with cold water.

NOTE: Removal steps in this procedure may contain installation details.

1.

Remove the brake fluid reservoir cap.

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2.

Using a suitable suction device, syphon the brake fluid from the brake fluid reservoir.

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3.

Disconnect the clutch master cylinder supply tube from the brake fluid reservoir.

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4.
- 1.
  
  Spread the clip and push the clip downward into the released position.
- 2.
  
  Disconnect the clutch master cylinder tube.

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NOTE: Do not service the brake pedal or brake booster without first removing the stoplamp switch. This switch must be removed with the brake pedal in the at-rest position. The switch plunger must be compressed for the switch to rotate in the bracket. Attempting to remove the switch when the plunger is extended (during pedal apply) will result in damage to the switch.

5.
Remove the stoplamp switch. Refer to: Stoplamp Switch .

NOTE: Do not service the brake pedal or brake booster without first removing the cruise control deactivator switch. This switch must be removed with the clutch pedal in the at-rest position. The switch plunger must be compressed for the switch to rotate in the bracket. Attempting to remove the switch when the plunger is extended (during pedal apply) will result in damage to the switch.

6.
Remove the cruise control deactivator switch. Refer to: Cruise Control Deactivator Switch .

7.

Disconnect the accelerator pedal electrical connector.

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8.

Disconnect the starter inhibitor switch electrical connector and detach the 6 wiring harness retainers. Position the wiring harness aside.

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NOTE: The booster push rod clevis-locking pin is a one-time use only part. Any time the booster push rod clevis-locking pin is removed, a new booster push rod clevis-locking pin should be used.

9.
Remove and discard the booster push rod clevis-locking pin and position aside the booster push rod.

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NOTE: Do not pry on the brake booster or damage to the brake booster may occur.

10.
Have an assistant pull the brake booster and master cylinder assembly away from the dash panel. Remove the 4 bolts, 4 nuts and remove the brake pedal/clutch pedal assembly.
Torque

: 17 lb.ft (23 Nm)

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