Timing Drive Components: Installation

WARNING: This page is about a different car, the 2016 Ford Focus. However, it is still accessible from the selected car via links, so may be relevant.

1.

Install the timing chain.

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2.

Install the timing chain guide and the bolts.
Torque: 89 lb.in (10 Nm)

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3.

Install the timing chain tensioner arm.

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NOTE: If the timing chain tensioner plunger and ratchet assembly are not pinned in the compressed position, follow the next 4 steps.

4.

NOTE: Do not compress the ratchet assembly. This will damage the ratchet assembly.

Using the edge of a vise, compress the timing chain tensioner plunger.

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5.

Using a small pick, push back and hold the ratchet mechanism.

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6.

While holding the ratchet mechanism, push the ratchet arm back into the tensioner housing.

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7.

Install a paper clip into the hole in the tensioner housing to hold the ratchet assembly and the plunger in during installation.

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8.

NOTE: Do not remove the holding pin until the tensioner bolts are tightened.
- 1.
  
  Install the timing chain tensioner and the 2 bolts.
  Torque: 89 lb.in (10 Nm)
- 2.
  
  Remove the holding pin to release the piston.

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9.

NOTE: The Camshaft Alignment Tool is for camshaft alignment only. Using this tool to prevent engine rotation can result in engine damage.

NOTE: Using the flats on the camshafts to prevent camshaft rotation.

Tighten the exhaust and intake VCT unit bolts.

Torque:

Stage 1: 37 lb.ft (50 Nm)

Stage 2: 90°

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10.

Remove Special Service Tool: 303-1565 Alignment Tool, Camshaft.

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11.

Install the fuel injection pump housing and the stud bolts.
Torque:

Stage 1: 71 lb.in (8 Nm)

Stage 2: 60°

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12.

Position back the bracket and install the nuts.
Torque: 177 lb.in (20 Nm)

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13.

Install the following items:
1. Refer to: Engine Front Cover
2. Refer to: HIGH-PRESSURE FUEL PUMP