Engine Front Cover: Installation

WARNING: This page is about a different car, the 2016 Ford Focus. However, it is still accessible from the selected car via links, so may be relevant.

1.

NOTE: The engine front cover must be secured within 10 minutes of Silicone Gasket and Sealant application. If the engine front cover is not secured within 10 minutes, the sealant must be removed and the sealing area cleaned with Motorcraft Metal Surface Prep.

Apply beads of Silicone Gasket and Sealant that are 15 mm in diameter across the cylinder head and cylinder block joint areas.

Material: Motorcraft® Silicone Gasket and Sealant / TA-30 (WSE-M4G323-A4)

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2.

NOTE: The engine front cover must be secured within 10 minutes of Silicone Gasket and Sealant application. If the engine front cover is not secured within 10 minutes, the sealant must be removed and the sealing area cleaned with Motorcraft Metal Surface Prep.
- Apply beads of silicone sealant that are 2 mm around the inner bolt holes.
  Material: Motorcraft® Silicone Gasket and Sealant / TA-30 (WSE-M4G323-A4)
- Apply a bead of silicone sealant that are 3 mm on the edge of the engine front cover
  Material: Motorcraft® Silicone Gasket and Sealant / TA-30 (WSE-M4G323-A4)

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3.
- 1.
  
  Install the engine front cover and the bolts finger tight.
- 2.
  
  If equipped, install the bolt finger tight.

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4.

Tighten the engine front cover bolts in sequence shown below.
Torque:

Bolts 1 - 3: 35 lb.ft (48 Nm)

Bolts 4 - 8: 89 lb.in (10 Nm)

If equipped, bolt 9: 18 lb.ft (25 Nm)

Bolts 10 - 14: 89 lb.in (10 Nm)

Bolt 15: 35 lb.ft (48 Nm)

Bolts 16 - 22: 89 lb.in (10 Nm)

Fig 1: Engine Front Cover Bolts Tightening Sequence

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5.

Tighten the engine mount studs.
Torque: 93 lb.in (10.5 Nm)

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6.
- Install the engine mount and the bolts.
  Torque: 66 lb.ft (90 Nm)
- Install the engine mounting nuts.
  Torque: 59 lb.ft (80 Nm)

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7.

Position back the A/C suction tube.

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8.

NOTE: Use a new O-ring seal.

Using a new O-ring seal, connect the A/C suction tube and tighten the nut.

Torque: 133 lb.in (15 Nm)

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9.

Install the coolant pump pulley and the bolts finger tight.

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10.

Install the accessory drive belt tensioner and the bolts.
Torque: 18 lb.ft (25 Nm)

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11.

Install the crankshaft front seal. REFER to: Crankshaft Front Seal

12.

Remove the engine support bar. Remove Special Service Tool: 303-F072 Support Bar, Engine.

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13.

Install the cowl panel grille. REFER to: Cowl Panel Grille

14.

Tighten the coolant pump pulley bolts.
Torque: 177 lb.in (20 Nm)

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15.

Position back the degas bottle.

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16.

Evacuate and recharge the A/C system. REFER to: Air Conditioning (A/C) System Recovery, Evacuation and Charging