Turbocharger - LH: Installation

NOTE: The upper LH turbocharger bracket bolt must be loosened in order to perform the tightening sequence or damage to the turbocharger may occur.

Loosen the upper LH turbocharger bracket bolt.

Fig 1: Locating Upper Turbocharger Bracket Bolt - LH
Courtesy of FORD MOTOR CO.
Install a new LH exhaust manifold-to-turbocharger gasket.
Install the turbocharger assembly and install upper LH turbocharger bracket-to-turbocharger bolt.
- Do not tighten the bolts at this time.
  
  Fig 2: Locating Turbocharger Bracket-To-Turbocharger Bolt - LH
  Courtesy of FORD MOTOR CO.
Install the lower LH turbocharger-to-cylinder block bracket and the 2 bolts.
- Do not tighten the bolts at this time.
  
  Fig 3: Locating Lower Turbocharger-To-Cylinder Block Bracket Bolts LH
  Courtesy of FORD MOTOR CO.
Install the 3 new LH exhaust manifold-to-turbocharger bolts.
- Tighten to 45 Nm (33 lb-ft).
  
  Fig 4: Locating Exhaust Manifold-To-LH Turbocharger Bolts
  Courtesy of FORD MOTOR CO.
NOTE: The next 4 steps must be performed in the order written or damage to the turbocharger may occur.
Tighten the upper LH turbocharger bracket-to-turbocharger bolt.
- Tighten to 19 Nm (168 lb-in).
  
  Fig 5: Locating Upper Turbocharger Bracket-To-Turbocharger Bolt LH
  Courtesy of FORD MOTOR CO.
Tighten the upper LH turbocharger bracket-to-cylinder block bolt.
- Tighten to 25 Nm (18 lb-ft).
  
  Fig 6: Locating Lower Turbocharger Bracket-To-Turbocharger Bolt - LH
  Courtesy of FORD MOTOR CO.
Tighten the lower LH turbocharger bracket-to-turbocharger bolt.
- Tighten to 19 Nm (168 lb-in).
  
  Fig 7: Locating Lower Turbocharger Bracket-To-Turbocharger Bolt - LH
  Courtesy of FORD MOTOR CO.
Tighten the lower LH turbocharger bracket-to-cylinder block bolt.
- Tighten to 11 Nm (97 lb-in).
  
  Fig 8: Locating Lower Turbocharger Bracket-To-Cylinder Block Bolt - LH
  Courtesy of FORD MOTOR CO.
NOTE: Align the index marks for the LH CAC tube.

Install the LH CAC tube on the LH turbocharger and tighten the clamp.
- Tighten to 5 Nm (44 lb-in).
  
  Fig 9: Locating CAC Tube Clamp - LH
  Courtesy of FORD MOTOR CO.
Using 2 new sealing washers, install the 2 coolant tube banjo bolts.
- Tighten to 40 Nm (30 lb-ft).
  
  Fig 10: Locating Turbocharger Coolant Tube Banjo Bolts - LH
  Courtesy of FORD MOTOR CO.
NOTE: Lubricate the oil pan bore with clean engine oil.

Using 2 new O-ring seals, install the LH turbocharger oil return tube to the oil pan.

Fig 11: Locating Turbocharger Oil Return Tube And O-Ring Seals LH
Courtesy of FORD MOTOR CO.
Using a new gasket, install the LH turbocharger oil return tube and the 2 bolts.
- Tighten to 10 Nm (89 lb-in).
  
  Fig 12: Locating Oil Return Tube-To-Turbocharger Bolts - LH
  Courtesy of FORD MOTOR CO.
NOTE: Align the marks for the LH turbocharger intake tube.

Install LH turbocharger intake tube and tighten the clamp.
- Tighten to 5 Nm (44 lb-in).
  
  Fig 13: Locating Turbocharger Intake Tube And Clamp - LH
  Courtesy of FORD MOTOR CO.
Install the oil supply tube filter, washer and bolt.
1. Install the new oil supply tube filter in the oil supply tube block.
2. Slide the new washer onto the oil supply tube block.
3. Install the bolt into the oil supply tube block.
  
  Fig 14: Identifying Oil Supply Tube Filter, Washer And Bolt
  Courtesy of FORD MOTOR CO.
Install the LH turbocharger oil supply tube.
- Tighten to 40 Nm (30 lb-ft).
  
  Fig 15: Locating Turbocharger Oil Supply Tube Banjo Bolt - LH
  Courtesy of FORD MOTOR CO.
NOTE: Make sure the turbocharger wastegate regulating valve hose does not contact the exhaust manifold heat shield.

Connect the wastegate control valve hose to the LH turbocharger assembly.
Install the LH exhaust manifold heat shield and the bottom bolt.
- Do not tighten the bolts at this time.
Install the 2 top LH exhaust manifold heat shield bolts.
- Tighten to 12 Nm (106 lb-in).
Tighten the LH exhaust manifold heat shield bottom bolt.
- Tighten to 12 Nm (106 lb-in).
Install the LH catalytic converter. Refer to EXHAUST SYSTEM .
Fill and bleed the cooling system. Refer to ENGINE COOLING .
Install the ACL assembly. Refer to INTAKE AIR DISTRIBUTION AND FILTERING .