Engine - Plug-In Hybrid Electric Vehicle (PHEV)

Special Tool(s) / General Equipment 

Courtesy of FORD MOTOR COMPANY	300-OTC1585AE Powertrain Lift
Courtesy of FORD MOTOR COMPANY	300-OTC1819E2, 200# Floor Crane, Fold Away
Hose Clamp Remover/Installer

Materials 

Name	Specification
Motorcraft ® SAE 0W-20 Synthetic Blend Motor Oil XO-0W20-QSP	WSS-M2C947-A
Motorcraft ® MERCON ® LV Automatic Transmission Fluid XT-10-QLVC	MERCON ® LVWSS-M2C938-A

• 1.
  
  
  NOTE: The transaxle-to-engine bolts differ in length. Note the location of the bolts for correct installation.

  Torque: 35 lb.ft (48 Nm)

Courtesy of FORD MOTOR COMPANY

• 2.
  
  Torque: 35 lb.ft (48 Nm)

Courtesy of FORD MOTOR COMPANY

• 3.
  
  Use Special Service Tool: 300-OTC1819E 2, 200# Floor Crane, Fold Away.

Courtesy of FORD MOTOR COMPANY

• 4.
  
  General equipment: Adjustable Grip Use Special Service Tool: 300-OTC1585AE Powertrain Lift.

Courtesy of FORD MOTOR COMPANY

• 5.
  
  Use Special Service Tool: 300-OTC1819E 2, 200# Floor Crane, Fold Away.

Courtesy of FORD MOTOR COMPANY

• 6.
  
  Torque: 97 lb.in (11 Nm)

Courtesy of FORD MOTOR COMPANY

• 7.
  
  

Courtesy of FORD MOTOR COMPANY

• 8.
  
  Use the General Equipment: Hose Clamp Remover/Installer

  Torque: 97 lb.in (11 Nm)

Courtesy of FORD MOTOR COMPANY

• 9.
  
  Use Special Service Tool: 300-OTC1585AE Powertrain Lift.

Courtesy of FORD MOTOR COMPANY

• 10.
  
  Torque: 66 lb.ft (90 Nm)

Courtesy of FORD MOTOR COMPANY

• 11.
  
  Torque: 89 lb.in (10 Nm)

Courtesy of FORD MOTOR COMPANY

• 12.
  
  Torque: 98 lb.ft (133 Nm)

Courtesy of FORD MOTOR COMPANY

• 13.
  
  General equipment: Adjustable Grip Remove Special Service Tool: 300-OTC1585AE Powertrain Lift.

Courtesy of FORD MOTOR COMPANY

• 14.
  
  Material: Motorcraft ® SAE 0W-20 Synthetic Blend Motor Oil / XO-0W20-QSP (WSS-M2C947-A)

  Torque: 177 lb.in (20 Nm)

Courtesy of FORD MOTOR COMPANY

• 15.
  
  Torque: 35 lb.ft (48 Nm)

Courtesy of FORD MOTOR COMPANY

• 16.
  
  

Courtesy of FORD MOTOR COMPANY

• 17.
  
  Torque: 35 lb.ft (48 Nm)

Courtesy of FORD MOTOR COMPANY

• 18.
  
  
  NOTE: Do not excessively bend or twist the exhaust flexible pipe. Failure to follow these instructions may cause damage to the flexible pipe.

Courtesy of FORD MOTOR COMPANY

• 19.
  
  Torque: 35 lb.ft (48 Nm)

Courtesy of FORD MOTOR COMPANY

• 20.
  
  

Courtesy of FORD MOTOR COMPANY

• 21.
  
  

Courtesy of FORD MOTOR COMPANY

• 22.
  
  Install the seal protector.

Courtesy of FORD MOTOR COMPANY

• 23.
  
  Using the seal protector, insert the splines of the halfshaft through the halfshaft seal and remove the seal protector.

Courtesy of FORD MOTOR COMPANY

• 24.
  
  
  NOTE: When seated correctly, the halfshaft bearing retainer circlip can be felt as it snaps into the differential side gear groove.

Courtesy of FORD MOTOR COMPANY

• 25.
  
  

Courtesy of FORD MOTOR COMPANY

• 26.
  
  Install the seal protector.

Courtesy of FORD MOTOR COMPANY

• 27.
  
  Using the seal protector, insert the splines of the halfshaft through the halfshaft seal and remove the seal protector.

Courtesy of FORD MOTOR COMPANY

• 28.
  
  

Courtesy of FORD MOTOR COMPANY

• 29.
  
  Torque: 18 lb.ft (24 Nm)

Courtesy of FORD MOTOR COMPANY

• 30.
  
  

  • 1.
    
    Backing ring

  • 2.
    
    Seal Use the General Equipment: Hose Clamp Remover/Installer

    Material: Motorcraft ® MERCON ® LV Automatic Transmission Fluid / XT-10-QLVC (MERCON ® LV) (WSS-M2C938-A)

    Torque: 18 lb.ft (25 Nm)

Courtesy of FORD MOTOR COMPANY

• 31.
  
  

Courtesy of FORD MOTOR COMPANY

• 32.
  
  

Courtesy of FORD MOTOR COMPANY

• 33.
  
  Refer to: Front Subframe .

• 34.
  
  Torque: 62 lb.in (7 Nm)

Courtesy of FORD MOTOR COMPANY

• 35.
  
  

Courtesy of FORD MOTOR COMPANY

• 36.
  
  Use the General Equipment: Hose Clamp Remover/Installer

Courtesy of FORD MOTOR COMPANY

• 37.
  
  

Courtesy of FORD MOTOR COMPANY

• 38.
  
  

Courtesy of FORD MOTOR COMPANY

• 39.
  
  Torque:

  1: 18 lb.ft (25 Nm)

  2: 89 lb.in (10 Nm)

  3: 133 lb.in (15 Nm)

  4: 133 lb.in (15 Nm)

Courtesy of FORD MOTOR COMPANY

• 40.
  
  Use the General Equipment: Hose Clamp Remover/Installer

Courtesy of FORD MOTOR COMPANY

• 41.
  
  Torque: 106 lb.in (12 Nm)

Courtesy of FORD MOTOR COMPANY

• 42.
  
  

Courtesy of FORD MOTOR COMPANY

• 43.
  
  

Courtesy of FORD MOTOR COMPANY

• 44.
  
  

Courtesy of FORD MOTOR COMPANY

• 45.
  
  Refer to: Transmission Control Module (TCM) .

• 46.
  
  Torque: 44 lb.in (5 Nm)

Courtesy of FORD MOTOR COMPANY

• 47.
  
  Install the following items:
  • Refer to: Air Cleaner .
  • Refer to: Air Cleaner Outlet Pipe .
  • Refer to: Degas Bottle .

• 48.
  
  Fill the engine with clean engine oil..

  Material: Motorcraft ® SAE 0W-20 Synthetic Blend Motor Oil / XO-0W20-QSP (WSS-M2C947-A)

• 49.
  
  
  • Refer to: Cooling System Draining, Filling and Bleeding (HEV).
  • Refer to: Cooling System Draining, Filling and Bleeding (PHEV).
  • Refer to: Air Conditioning (A/C) System Recovery, Evacuation And Charging .
  • Refer to: High Voltage Battery Disconnect and Connect - Plug-In Hybrid Electric Vehicle (PHEV) .
  • Refer to: Battery Disconnect and Connect .
  • Refer to: Transmission Fluid Level Check .