Turbocharger - RH: Installation

Install the oil supply tube filter, washer and bolt.
- 1. Install the new oil supply tube filter in the oil supply tube block.
- 2. Slide the new washer onto the oil supply tube block.
- 3. Install the bolt into the oil supply tube block.
  
  Fig 1: Identifying Oil Supply Tube Filter, Washer And Bolt
  Courtesy of FORD MOTOR CO.
Install the RH turbocharger oil supply tube.
- Tighten the bolt to 40 Nm (30 lb-ft).
NOTE: The upper RH turbocharger bracket bolts must be loosened in order to perform the tightening sequence or damage to the turbocharger may occur.

Loosen the 2 bolts for the upper RH turbocharger-to-cylinder block bracket.

Fig 2: Locating Upper RH Turbocharger-To-Cylinder Block Bracket Bolt
Courtesy of FORD MOTOR CO.
Install a new RH exhaust manifold-to-turbocharger gasket.
Install the RH turbocharger assembly and the upper RH turbocharger-to-cylinder block bracket bolt.
- Do not tighten the bolts at this time.
  
  Fig 3: Locating Upper RH Turbocharger-To-Cylinder Block Bracket Bolt And RH Turbocharger Assembly
  Courtesy of FORD MOTOR CO.
Install the 3 new RH exhaust manifold-to-turbocharger bolts.
- Tighten to 45 Nm (33 lb-ft).
  
  Fig 4: Locating RH Exhaust Manifold-To-Turbocharger Bolts
  Courtesy of FORD MOTOR CO.
Install the RH engine lifting eye and the 2 bolts.
- Tighten to 24 Nm (18 lb-ft).
  
  Fig 5: Locating RH Engine Lifting Eye And Bolts
  Courtesy of FORD MOTOR CO.
Install the 2 upper RH exhaust manifold heat shields and the 5 bolts.
- Tighten to 12 Nm (106 lb-in).
NOTE: Align the index marks for the RH CAC tube.

Install the RH CAC tube to the RH turbocharger and tighten the clamp.
- Tighten to 5 Nm (44 lb-in).
  
  Fig 6: Locating Clamp And RH CAC Tube
  Courtesy of FORD MOTOR CO.
NOTE: Align the index marks for the RH CAC tube.

Install the RH CAC and tighten the clamp.
- Tighten to 5 Nm (44 lb-in).
  
  Fig 7: Locating Clamp And RH CAC Tube
  Courtesy of FORD MOTOR CO.
Install the RH CAC tube and the RH CAC tube nut to the intake manifold.
- Tighten to 6 Nm (53 lb-in).
  
  Fig 8: Locating RH CAC Tube And RH CAC Tube Nut
  Courtesy of FORD MOTOR CO.
Connect the RH turbocharger bypass valve hose.

Fig 9: Locating RH Turbocharger Bypass Valve Hose
Courtesy of FORD MOTOR CO.
Connect the RH turbocharger bypass valve electrical connector.

Fig 10: Locating RH Turbocharger Bypass Valve Electrical Connector
Courtesy of FORD MOTOR CO.
Install the turbocharger wastegate regulating valve hose to the RH CAC tube.

Fig 11: Locating Turbocharger Regulating Valve Hose
Courtesy of FORD MOTOR CO.
Connect the LH turbocharger bypass valve electrical connector and the turbocharger bypass valve hose.

Fig 12: Locating LH Turbocharger Bypass Valve Electrical Connector And Turbocharger Bypass Valve Hose
Courtesy of FORD MOTOR CO.
Install the strut tower brace and the 4 nuts.
- Tighten to 30 Nm (22 lb-ft).
  
  Fig 13: Locating Strut Tower Brace Mounting Nuts
  Courtesy of FORD MOTOR CO.
Attach the 2 brake booster vacuum hose retainers to the strut tower brace.

Fig 14: Locating Brake Booster Vacuum Hose And Strut Tower Brace
Courtesy of FORD MOTOR CO.
Position the upper RH turbocharger-to-cylinder block bracket as far clockwise as possible and tighten the bolts in the following sequence.
- 1. Tighten the lower cylinder block bracket bolt to 26 Nm (19 lb-ft).
- 2. Tighten the upper cylinder block bracket bolt to 26 Nm (19 lb-ft).
- 3. Tighten the cylinder block bracket-to-turbocharger bolt to 19 Nm (168 lb-in).
  
  Fig 15: Identifying Upper RH Turbocharger-To-Cylinder Block Bracket And Bolts Tightening Sequence
  Courtesy of FORD MOTOR CO.
Using 2 new sealing washers, install the 2 RH turbocharger coolant tube banjo bolts.
- Tighten to 40 Nm (30 lb-ft).
NOTE: Lubricate the cylinder block bore with clean engine oil.

Using 2 new O-ring seals, install the RH turbocharger oil return tube in the cylinder block.

Fig 16: Locating O-Ring Seals And RH Turbocharger Oil Return Tube
Courtesy of FORD MOTOR CO.
Install a new gasket and install the RH turbocharger oil return tube and the 2 bolts.
- Tighten to 10 Nm (89 lb-in).
  
  Fig 17: Locating RH Turbocharger Oil Return Tube And Bolts
  Courtesy of FORD MOTOR CO.
Install the lower RH turbocharger bracket and the 3 bolts and tighten in sequence shown in illustration.
- 1. Tighten the lower RH turbocharger bracket-to-turbocharger bolt to 19 Nm (168 lb-in).
- 2. Tighten the 2 lower RH turbocharger bracket-to-cylinder block bolts to 48 Nm (35 lb-in).
  
  Fig 18: Locating Lower RH Turbocharger Bracket And Bolts Tightening Sequence
  Courtesy of FORD MOTOR CO.
NOTE: Make sure the turbocharger wastegate regulating valve hose does not contact the exhaust manifold heat shield.

Connect the turbocharger wastegate regulating valve hose to the RH turbocharger.
NOTE: Align the index marks for the RH turbocharger intake pipe.

Install the RH turbocharger intake pipe to the RH turbocharger and tighten the clamp.
- Tighten to 5 Nm (44 lb-in).
NOTE: Listen for audible click when installing the oil supply tube into the quick connect fitting.

Install the RH turbocharger oil supply tube into the quick connect fitting.

Fig 19: Locating RH Turbocharger Oil Supply Tube Into Quick Connect Fitting
Courtesy of FORD MOTOR CO.
Install the RH turbocharger oil supply tube secondary latch.

Fig 20: Locating Oil Supply Tube Secondary Latch
Courtesy of FORD MOTOR CO.
Install the front subframe. Refer to UNI-BODY, SUBFRAME AND MOUNTING SYSTEM .
Install the RH catalytic converter. Refer to EXHAUST SYSTEM .
Fill and bleed the cooling system. Refer to ENGINE COOLING .
Install the underbody shield and the 4 retainers.

Fig 21: Locating Underbody Shield And Retainers
Courtesy of FORD MOTOR CO.