Fuel Tank - AWD: Removal

WARNING: This page is about a different car, the 2014 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: Removal steps in this procedure may contain installation steps.

WARNING: Before beginning any service procedure in this article, refer to Safety Warnings in GENERAL INFORMATION . Failure to follow this instruction may result in serious personal injury.

Refer to: GASOLINE AND GASOLINE-ETHANOL FUEL SYSTEMS HEALTH AND SAFETY PRECAUTIONS .
With the vehicle in NEUTRAL, position it on a hoist.
Refer to: JACKING AND LIFTING - OVERVIEW .
Release the fuel system pressure.
Refer to: FUEL SYSTEM PRESSURE RELEASE .
Drain the fuel tank.
Refer to: FUEL TANK DRAINING .
FWD shown, AWD similar.
FWD shown, AWD similar.
Remove the exhaust.
Refer to: MUFFLER AND TAILPIPE .
NOTE: Support the driveshaft.
NOTE: Do not reuse the bolt and washer assemblies for the rear CV joint flange. Install new assemblies or damage to the vehicle may occur.

Torque : 26 lb.ft (35 Nm)
NOTE: Do not remove driveshaft from the pinion flange by pulling on the driveshaft tube. Damage to the CV-joint can result.
1. Index mark the rear driveshaft flange.
2. Separate the driveshaft CV flange from the Rear Drive Unit (RDU) using a flat blade screwdriver in the area shown.
3. Position rear of the driveshaft aside and support with mechanics wire.
NOTE: Do not remove the hose clamp at the fuel tank filler pipe hose to fuel tank connection. The plastic tank is susceptible to damage with over torquing and or multiple re-torques.

Refer to: SPRING LOCK COUPLINGS .

Refer to: QUICK RELEASE COUPLING .

Use the General Equipment: Powertrain Jack

Use the General Equipment: Hose Clamp(s)

Torque :
1. 35 lb.in (4 Nm)
2. 18 lb.ft (25 Nm)
Lower the fuel tank far enough to disconnect the electrical connectors and vapor lines. Remove the fuel tank.
Refer to: QUICK RELEASE COUPLING .

Use the General Equipment: Powertrain Jack