Fuel Tank - AWD: Removal
WARNING: This page is about a different car, the 2016 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:
Removal steps in this procedure may contain installation steps.
- 1.WARNING: Before beginning any service procedure in this service information, refer to Safety Warnings in GENERAL INFORMATION (EXCEPT HYBRID) . Failure to follow this instruction may result in serious personal injury.
Refer to: Gasoline and Gasoline-Ethanol Fuel Systems Health and Safety Precautions .
- 2.
With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting - Overview .
- 3.
Release the fuel system pressure. Refer to: Fuel System Pressure Release .
- 4.
Drain the fuel tank. Refer to: Fuel Tank Draining .
- 5.
- 6.
FWD shown in illustration, AWD similar.
- 7.
FWD shown in illustration, AWD similar.
- 8.
Remove the exhaust. Refer to: Muffler and Tailpipe .
- 9.NOTE: Support the driveshaft.
- 10.NOTE: Do not reuse the bolt and washer assemblies for the rear CV joint flange. Install new assemblies or damage to the vehicle may occur.
Torque
: 26 lb.ft (35 Nm)
- 11.NOTE: Do not remove driveshaft from the pinion flange by pulling on the driveshaft tube. Damage to the CV-joint can result.
- 1.
Index mark the rear driveshaft flange.
- 2.
Separate the driveshaft CV flange from the Rear Drive Unit (RDU) using a flat blade screwdriver in the area shown in illustration.
- 3.
Position rear of the driveshaft aside and support with mechanics wire.
- 1.
- 12.
- 13.
- 14.
- 15.NOTE: Do not remove the hose clamp at the fuel tank filler pipe hose to fuel tank connection. The plastic tank is susceptible to damage with over torquing and or multiple re-torques.
Refer to: Spring Lock Couplings . Refer to: Quick Release Coupling .
Use the General Equipment: Powertrain Jack
Use the General Equipment: Hose Clamp(s)
Torque:
1.: 35 lb.in (4 Nm)
2.: 18 lb.ft (25 Nm)
- 16.
Lower the fuel tank far enough to disconnect the electrical connector and vapor lines. Remove the fuel tank. Refer to: Quick Release Coupling .Use the General Equipment: Powertrain Jack