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Home >> Ford >> 2013 >> Escape Titanium, AWD >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Turbocharger - 2.0L GTDI >> Removal And Installation >> Turbocharger >> Removal and Installation

Removal and Installation

NOTE: Whenever turbocharger air intake system components are removed, always cover open ports to protect from debris. It is important that no foreign material enter the system. The turbocharger compressor vanes are susceptible to damage from even small particles. All components should be inspected and cleaned, if necessary, prior to installation or reassembly.
NOTE: The turbocharger wastegate actuator locknuts are not adjustable. Do not attempt to adjust the wastegate actuator locknuts or engine damage may occur.
NOTE: Do not disassemble the turbocharger. Doing so may cause turbocharger or engine damage to occur.
  1. With the vehicle in NEUTRAL, position it on a hoist. Refer to JACKING & LIFTING .
  2. Remove the catalytic converter - 2.0L Gasoline Turbocharged Direct Injection (GTDI). Refer to EXHAUST SYSTEM .
  3. Remove the lower Charge Air Cooler (CAC) inlet tube and the turbocharger inlet pipe. Refer to INTAKE AIR DISTRIBUTION & FILTERING .
  4. Drain the cooling system. Refer to ENGINE COOLING .
  5. NOTE: Make sure 2 new linked washers are installed.
    NOTE: Both water outlet tube clamps must be installed between the 2 paint stripes on the hoses.

    Discard the specified component. Follow local disposal regulations.

    • Tighten to 28 Nm (21 lb-ft).
      G08617220
  6. G08617221
  7. NOTE: Make sure a new turbocharger oil supply pipe and 4 new gaskets are installed.

    Discard the specified component. Follow local disposal regulations.

    • Tighten to 25 Nm (18 lb-ft).
      G08617222
  8. NOTE: Make sure a new turbocharger oil supply filter is installed.

    Discard the specified component. Follow local disposal regulations.

    G08617223
    • Tighten to 10 Nm (89 lb-in).
      G08617224
  10. NOTE: Make sure a new turbocharger oil drain tube is installed. By not doing so, the turbocharger oil drain tube may leak and cause engine damage.

    Discard the specified component. Follow local disposal regulations.

    • Tighten to 10 Nm (89 lb-in).
      G08617225
  11. NOTE: Make sure a new turbocharger oil drain tube is installed. By not doing so, the turbocharger oil drain tube may leak and cause engine damage.

    Discard the specified component. Follow local disposal regulations.

    G08617226
  12. NOTE: Make sure 4 new turbocharger nuts are installed.

    Discard the specified component. Follow local disposal regulations.

    G08617227
  13. NOTE: Make sure a new turbocharger gasket and 4 new turbocharger-to-cylinder head studs are installed.

    Discard the specified component. Follow local disposal regulations.

    • Tighten to 17 Nm (150 lb-in).
      G08617228
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