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Home >> Ford >> 2013 >> Edge SEL, 2.0L Eng VIN 9 >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 11 (Transfer Case - Power Transfer Unit) >> Removal And Installation >> Input Shaft Seal >> Removal

Input Shaft Seal: Removal

WARNING: This page is about a different variant/trim than selected.
  1. Remove the PTU. Refer to POWER TRANSFER UNIT (PTU) .
  2. Special Tool(s): Holding Fixture, Transmission 307-003 (T57L-500-B).
    G08980435
  3. Discard the specified component. Follow local disposal regulations.
    G08980436
    NOTE: Do not press the seals lower than specified. Excessive force will damage the bearing below the seals.
    NOTE: Both seals will need to be pressed lower into the PTU input shaft opening to break the seals outer sealant loose from the PTU.
    NOTE: There is approximately a 5 mm (0.196 in) air gap between both seals and approximately 1 mm (0.039 in) air gap between the inner seal and the bearing race.
  4. Special Tool(s): Installer, Parking Brake Bearing 206-040 (T88T-2598-F).
    G08980437
  5. Special Tool(s): Remover/Installer, PTU Input Shaft Seal 308-777/1.
    G08980438
  6. Special Tool(s): Remover/Installer, PTU Input Shaft Seal 308-777/1, Remover/Installer, PTU Input Shaft Seal 308-777/2.

    Press the Remover/Installer, PTU Input Shaft Seal 308-777/2 (punch) downward until the shoulder of the Remover/Installer, PTU Input Shaft Seal 308-777/2 (punch) touches the Remover/Installer, PTU Input Shaft Seal 308-777/1.

    G08980439
  7. NOTE: Do not overtighten the Remover/Installer, PTU Input Shaft Seal 308-777/3 (screws). Turn the Remover/Installer, PTU Input Shaft Seal 308-777/3 (screws) until they are seated into the Remover/Installer, PTU Input Shaft Seal 308-777/1 holes.

    Special Tool(s): Remover/Installer, PTU Input Shaft Seal 308-777/1, Remover/Installer, PTU Input Shaft Seal 308-777/3 (screws).

    G08980440
  8. Special Tool(s): Remover/Installer, PTU Input Shaft Seal 308-777/1, Remover/Installer, PTU Input Shaft Seal 308-777/2.

    Press the Remover/Installer, PTU Input Shaft Seal 308-777/2 (punch) downward until the shoulder of the Remover/Installer, PTU Input Shaft Seal 308-777/2 (punch) touches the Remover/Installer, PTU Input Shaft Seal 308-777/1.

    G08980441
  9. NOTE: Do not overtighten the Remover/Installer, PTU Input Shaft Seal 308-777/3 (screws). Turn the Remover/Installer, PTU Input Shaft Seal 308-777/3 (screws) until they are seated into the Remover/Installer, PTU Input Shaft Seal 308-777/1 holes.

    Special Tool(s): Remover/Installer, PTU Input Shaft Seal 308-777/1, Remover/Installer, PTU Input Shaft Seal 308-777/3 (screws).

    G08980442
  10. Special Tool(s): Slide Hammer 100-001 (T50T-100-A), Remover/Installer, PTU Input Shaft Seal 308-777/1.

    Discard the specified component. Follow local disposal regulations.

    G08980443
  11. Drain the PTU.
    • Position the PTU output flange upward and tilt the PTU approximately 30 degrees toward the LH seal bore to allow the fluid to drain from the PTU input shaft opening.
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