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Home >> Ford >> 2013 >> Edge SEL, 2.0L Eng VIN 9 >> Repair and Diagnosis >> External Pages >> Different car >> Section 247 (Transfer Case - Power Transfer Unit) >> Removal And Installation >> Output Shaft Seal >> Removal

Output Shaft Seal: Removal

WARNING: This page is about a different car, the 2014 Lincoln MKX and 2014 Ford Edge. However, it is still accessible from the selected car via links, so may be relevant.

All vehicles 

  1. With the vehicle in NEUTRAL, position it on a hoist. Refer to JACKING & LIFTING .

    All vehicles except GTDI 

  2. Remove the 2 exhaust Y-pipe-to-muffler and tail pipe flange nuts.
    • Discard the nuts and gasket.
  3. NOTE: The resonator must be supported to prevent damage to the flexible pipe.

    Using a length of mechanic's wire, support the resonator.

    GTDI vehicles 

  4. Remove the 4 LH and RH exhaust flexible pipes-to-underbody catalytic converter nuts.
    • Discard the nuts and gasket.

    All vehicles 

  5. Index-mark the driveshaft.

    Marker. Discard the specified component. Follow local disposal regulations.

    G08616334
  6. NOTE: Rotational torque of the PTU  rear output shaft flange must be measured and recorded using a Nm (lb-in) torque wrench for correct pinion bearing preload when reassembled. This will be the torque-to-turn measurement.

    General equipment: Torque wrench.

    G08615173
  7. Special Tool(s): Holding Fixture, Drive Pinion Flange 205-126 (T78P-4851-A).

    Discard the specified component. Follow local disposal regulations.

    G08616336
  8. NOTE: Index-mark the output pinion flange to the pinion shaft.

    Marker.

    Special Tool(s): Remover, Output Flange 307-523.

    G08616337
  9. Remove and discard the output shaft seal.
    G09089786
  10. Remove the oil slinger.
    G09089787
  11. Remove the outer pinion bearing.
    G09089788
  12. Remove and discard the collapsible spacer.
    G09089789