LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2013 >> Edge SEL, 2.0L Eng VIN 9 >> Repair and Diagnosis >> External Pages >> Different car >> Section 217 (Engine Mechanical - 2.0L GTDI) >> In-Vehicle Repair >> Engine Front Cover >> Removal

Engine Front Cover: Removal

WARNING: This page is about a different car, the 2014 Ford Edge. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Do not loosen or remove the crankshaft pulley bolt without first installing the special tools as instructed in this procedure. The crankshaft pulley and the crankshaft timing sprocket are not keyed to the crankshaft. The crankshaft, the crankshaft sprocket and the pulley are fitted together by friction, using diamond washers between the flange faces on each part. For that reason, the crankshaft sprocket is also unfastened if the pulley bolt is loosened. Before any repair requiring loosening or removal of the crankshaft pulley bolt, the crankshaft and camshafts must be locked in place by the special service tools, otherwise severe engine damage can occur.
NOTE: During engine repair procedures, cleanliness is extremely important. Any foreign material, including any material created while cleaning gasket surfaces, that enters the oil passages, coolant passages or the oil pan can cause engine failure.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
  2. Remove the CAC  inlet tube. For additional information, refer to INTAKE AIR DISTRIBUTION AND FILTERING .
  3. Loosen the 3 coolant pump pulley bolts.
    G08028585
  4. Remove the crankshaft front seal. For additional information, refer to CRANKSHAFT FRONT SEAL  .
  5. Disconnect the CKP  sensor electrical connector.
    G08028586
  6. Remove the 2 bolts and the CKP  sensor.
    G09294458
  7. Remove the nut and the power steering pressure hose bracket from the engine front cover stud bolt.
    G09294427
  8. Remove the engine mount. For additional information, refer to ENGINE MOUNT .
  9. Remove the 2 bolts and the accessory drive belt tensioner.
    • Remove the accessory drive belt.
      G08028588
  10. Remove the 3 bolts and position the power steering pump aside.
    G09295369
  11. Remove the 4 bolts and the power steering pump bracket.
    G09294462
  12. Remove the 3 bolts and the coolant pump pulley.
    G08028590
  13. Remove the nut and the ground strap.
    • Detach the 2 wiring harness retainers from the engine front cover.
      G08028591
  14. NOTE: Do not use metal scrapers, wire brushes, power abrasive disks or other abrasive means to clean sealing surfaces. These tools cause scratches and gouges which make leak paths.

    Remove the 20 bolts, 2 stud bolts and the engine front cover.

    • Clean and inspect the mounting surfaces of the engine and the front cover.
      G09294465