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Home >> Ford >> 2013 >> Edge SEL, 2.0L Eng VIN 9 >> Repair and Diagnosis >> External Pages >> Different car >> Section 217 (Engine Mechanical - 2.0L GTDI) >> In-Vehicle Repair >> Engine Front Cover >> Installation

Engine Front Cover: Installation

WARNING: This page is about a different car, the 2014 Ford Edge. However, it is still accessible from the selected car via links, so may be relevant.
  1. NOTE: The engine front cover must be secured within 10 minutes of Silicone Gasket and Sealant application. If the valve cover is not secured within 10 minutes, the sealant must be removed and the sealing area cleaned with Motorcraft® Metal Surface Prep.

    Apply a 3 mm (0.118 in) bead of Silicone Gasket and Sealant to the sealing surface of the front cover.

    • Apply a 2 mm (0.078 in) bead of Silicone Gasket and Sealant to the 5 center sealing surfaces of the front cover.
      G08028593
  2. NOTE: The engine front cover must be secured within 10 minutes of Silicone Gasket and Sealant application. If the valve cover is not secured within 10 minutes, the sealant must be removed and the sealing area cleaned with Motorcraft® Metal Surface Prep.

    Apply beads of silicone gasket and sealant that are 2 mm (0.078 in) in diameter and 5 mm (0.19 in) in length across the cylinder head and cylinder block joint areas.

    G08028594
  3. Install the engine front cover, the 20 bolts and 2 stud bolts.
    • Tighten in the sequence shown in illustration as follows:
      • Tighten 1 through 19 to 10 Nm (89 lb-in).
      • Tighten 20 through 22 to 48 Nm (35 lb-ft).
        G08028595
  4. Attach the 2 wiring harness retainers to the engine front cover.
    • Install the ground strap and nut.
      • Tighten to 9 Nm (80 lb-in).
        G08028591
  5. Install the coolant pump pulley and the 3 bolts.
    G08028590
  6. Install the power steering pump bracket and the 4 bolts.
    • Tighten to 25 Nm (18 lb-ft).
      G09294462
  7. Position the power steering pump and install the 3 bolts.
    • Tighten to 25 Nm (18 lb-ft).
      G09295369
  8. Position the accessory drive belt and install the accessory drive belt tensioner and 2 bolts.
    • Tighten to 25 Nm (18 lb-ft).
      G08028588
  9. Install the engine mount. For additional information, refer to ENGINE MOUNT .
  10. Install the power steering pressure hose bracket and nut on the engine front cover stud bolt.
    • Tighten to 9 Nm (80 lb-in).
      G09294427
  11. Install the CKP  sensor and the 2 bolts.
    • Align the CKP  sensor so the 2 bolts are located in the middle of the adjustment slots.
      • Tighten to 7 Nm (62 lb-in).
        G08028600
  12. Connect the CKP  sensor electrical connector.
    G08028586
  13. Install the crankshaft front seal. For additional information, refer to CRANKSHAFT FRONT SEAL  .
  14. Tighten the 3 coolant pump pulley bolts to 20 Nm (177 lb-in).
    G08028585
  15. Install the CAC  inlet tube. For additional information, refer to INTAKE AIR DISTRIBUTION AND FILTERING .