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Oil Pan: Installation

WARNING: This page is about a different car, the 2012 Ford F550 Super Duty and 2012 Ford F450 Super Duty. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges which make leak paths. Use a plastic scraping tool to remove all traces of old sealant. Failure to follow this procedure may cause future oil leakage.
  1. Inspect the oil pan. Clean the mating surface for the oil pan with silicone gasket remover and metal surface prep. Follow the directions on the packaging.
    2. NOTE: Make sure to install a new O-ring seal. A missing or damaged O-ring seal can cause foam in the lubrication system and low oil pressure. Failure to follow this instruction may result in engine damage.
    NOTE: Clean and inspect the mating surfaces and install a new O-ring seal. Lubricate the O-ring seal with clean engine oil.
  2. Install a new O-ring seal onto the oil pump screen and pickup tube.
  3. Position the oil pump screen and pickup tube in the oil pan and position the oil pan and new gasket into the vehicle.
    4. NOTE: Make sure to install a new O-ring seal. A missing or damaged O-ring seal can cause foam in the lubrication system and low oil pressure. Failure to follow this instruction may result in engine damage.
    NOTE: Clean and inspect the mating surfaces and install a new O-ring seal. Lubricate the O-ring seal with clean engine oil prior to installation.
  4. Position the oil pump screen and pickup tube and install the bolts.
    • Tighten the oil pump screen and pickup tube-to-oil pump bolts to 10 Nm (89 lb-in).
    • Tighten the oil pump screen and pickup tube-to-spacer bolt to 25 Nm (18 lb-ft).
    5. NOTE: If the oil pan is not secured within 4 minutes, the sealant must be removed and the sealing area cleaned with silicone gasket remover and metal surface prep. Follow the directions on the packaging. Allow to dry until there is no sign of wetness, or 4 minutes, whichever is longer. Failure to follow this procedure may cause future oil leakage.
    Fig 1: Applying Silicone Gasket And Sealant At Crankshaft Rear Seal Retainer Plate-To-Cylinder Block Sealing Surface
    G06126423Courtesy of FORD MOTOR CO.
  5. Apply silicone gasket and sealant at the crankshaft rear seal retainer plate-to-cylinder block sealing surface.
    6. NOTE: If the oil pan is not secured within 4 minutes, the sealant must be removed and the sealing area cleaned with silicone gasket remover and metal surface prep. Follow the directions on the packaging. Allow to dry until there is no sign of wetness, or 4 minutes, whichever is longer. Failure to follow this procedure may cause future oil leakage.
    Fig 2: Applying Silicone Gasket And Sealant At Engine Front Cover-To-Cylinder Block Sealing Surface
    G06126424Courtesy of FORD MOTOR CO.
  6. Apply silicone gasket and sealant at the engine front cover-to-cylinder block sealing surface.
  7. Position the oil pan gasket and the oil pan and loosely install the 18 bolts.
  8. Tighten the 18 bolts in 3 stages, in the sequence shown in illustration.
    • Stage 1: Tighten to 2 Nm (18 lb-in).
    • Stage 2: Tighten to 20 Nm (177 lb-in).
    • Stage 3: Tighten an additional 60 degrees.
    Fig 3: Identifying Oil Pan Bolts Tightening Sequence
    G06773500Courtesy of FORD MOTOR CO.
  9. Lower the transmission and remove the jack.
  10. Install the flexplate inspection cover.
    1. Position the flexplate inspection cover.
    2. Install the 2 bolts.
      • Tighten to 34 Nm (25 lb-ft).
    Fig 4: Identifying Flexplate Inspection Cover And Bolts
    G06776237Courtesy of FORD MOTOR CO.
  11. Clean the engine support insulator-to-frame mating surfaces of any dirt or foreign material prior to installation.
    12. NOTE: The engine support insulator nuts can not be tightened until the support insulators are supporting the full weight of the engine and transmission assembly, or damage to the vehicle or engine support insulator may occur.
    NOTE: Clean the engine support insulator-to-frame mating surfaces of any dirt or foreign material prior lowering the engine assembly.
    Fig 5: Identifying Engine Support Bar, Support Hook And Engine Support Bracket
    G06126476Courtesy of FORD MOTOR CO.
  12. Using the Engine Support Bar, Support Hook and Engine Support Bracket, lower the engine into place and remove the Engine Support Bar, Support Hook and Engine Support Bracket.
    13. NOTE: The engine support insulator nuts must be discarded and new nuts installed, or damage to the vehicle or engine support insulator may occur.
    NOTE: Only use hand tools when installing the engine support insulator nuts or damage to the engine support insulator may occur.
    Fig 6: Identifying LH Engine Support Insulator Nuts
    G06772788Courtesy of FORD MOTOR CO.
  13. Install 3 new engine support insulator-to-crossmember nuts.
    • Tighten to 200 Nm (148 lb-ft).
    14. NOTE: The engine support insulator nuts must be discarded and new nuts installed, or damage to the vehicle or engine support insulator may occur.
    NOTE: Only use hand tools when installing the engine support insulator nuts or damage to the engine support insulator may occur.
    NOTE: The engine support insulator studs may come out of the insulator while removing the nuts. Install new engine support insulator studs if the studs come out of the insulator.
    Fig 7: Locating RH Engine Support Insulator Nuts
    G06772798Courtesy of FORD MOTOR CO.
  14. Install 4 new RH engine support insulator-to-crossmember nuts.
    • Tighten to 115 Nm (85 lb-ft).
    • If required, install new engine support insulator stud(s) (W790018) and tighten to 80 Nm (59 lb-ft).
  15. Route the wiring harness over the top of the transmission and connect the wiring harness retainers.
  16. Connect the CMS electrical connector.
    Fig 8: Locating LH Catalyst Monitor Sensor Electrical Connector
    G06773494Courtesy of FORD MOTOR CO.
  17. Connect the TSS sensor electrical connector.
    Fig 9: Locating Turbine Shaft Speed Sensor Electrical Connector
    G06140638Courtesy of FORD MOTOR CO.
    18. NOTE: Some vehicles are equipped with a catalytic converter delete pipe instead of a catalytic converter.
    Fig 10: Locating Exhaust Y-Pipe Flange Bolts And Nuts
    G06773490Courtesy of FORD MOTOR CO.
  18. Install 2 new exhaust Y-pipe flange bolts and nuts.
    • Tighten to 40 Nm (30 lb-ft).
  19. If equipped, position the skid plate and install the 4 bolts.
    • Tighten to 24 Nm (18 lb-ft).
    Fig 11: Locating Skidplate Bolts
    G06773489Courtesy of FORD MOTOR CO.
  20. Attach the fuel supply tube and the fuel vapor tube to the position retainer at the rear of the engine.
    Fig 12: Locating Fuel Supply Tube And Fuel Vapor Tube Retainer
    G06779413Courtesy of FORD MOTOR CO.
    21. NOTE: The transmission support insulator-to-crossmember nuts must be discarded and new nuts installed, or damage to the vehicle or transmission support insulator may occur.
    NOTE: The transmission support insulator studs may come out of the insulator while removing the nuts. Install new transmission support insulator studs if the studs come out of the insulator.
    NOTE: Clean the transmission support insulator-to-crossmember mating surfaces of any dirt or foreign material prior to installation.
    Fig 13: Locating Transmission Support Insulator-To-Crossmember Nuts
    G06140674Courtesy of FORD MOTOR CO.
  21. Install 2 new transmission support insulator-to-crossmember nuts.
    • Tighten to 115 Nm (85 lb-ft).
    • If required, install new transmission support insulator stud(s) (W790019) and tighten to 75 Nm (55 lb-ft).
  22. Position the transmission auxiliary fluid cooler tube support bracket and the starter wiring harness support bracket onto the engine front cover stud bolt and install the nut.
    • Tighten to 25 Nm (18 lb-ft).
    Fig 14: Locating Transmission Auxiliary Fluid Cooler Tube Support Bracket And Starter Wiring Harness Support Bracket Nut
    G06772787Courtesy of FORD MOTOR CO.
  23. If equipped, position the engine oil cooler and install the threaded insert.
    • Tighten to 58 Nm (43 lb-ft).
  24. Install a new oil filter.
    • Tighten to 16 Nm (142 lb-in).
  25. Install the TB spacer. For additional information, refer to FUEL CHARGING AND CONTROLS - 6.8L (3V) .
  26. Install the engine cooling fan. For additional information, refer to ENGINE COOLING - GASOLINE ENGINES .
  27. Install the generator. For additional information, refer to CHARGING SYSTEM .
  28. Fill the crankcase with clean engine oil.
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