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Turbocharger - LH: Installation

    NOTE: The upper LH turbocharger bracket bolt must be loosened in order to perform the tightening sequence or damage to the turbocharger may occur.
    Fig 1: Locating Upper LH Turbocharger Bracket Bolt
    G06261381Courtesy of FORD MOTOR CO.
  1. Loosen the upper LH turbocharger bracket bolt.
  2. Install a new LH exhaust manifold-to-turbocharger gasket.
  3. Install the turbocharger assembly and install upper LH turbocharger bracket-to-turbocharger bolt.
    • Do not tighten the bolts at this time.
      Fig 2: Locating Turbocharger Assembly And Upper LH Turbocharger Bracket-To-Turbocharger Bolt
      G06261382Courtesy of FORD MOTOR CO.
  4. Install the lower LH turbocharger-to-cylinder block bracket and the 2 bolts.
    • Do not tighten the bolts at this time.
      Fig 3: Locating Bolts And Lower LH Turbocharger-To-Cylinder Block Bracket
      G06261383Courtesy of FORD MOTOR CO.
  5. Install the 3 new LH exhaust manifold-to-turbocharger bolts.
    • Tighten to 45 Nm (33 lb-ft).
      Fig 4: Locating Exhaust Manifold-To-LH Turbocharger Bolts
      G06261378Courtesy of FORD MOTOR CO.
    NOTE: The next 4 steps must be performed in the order written or damage to the turbocharger may occur.
  6. Tighten the upper LH turbocharger bracket-to-turbocharger bolt.
    • Tighten to 19 Nm (168 lb-in).
      Fig 5: Locating Upper LH Turbocharger Bracket-To-Turbocharger Bolt
      G06261385Courtesy of FORD MOTOR CO.
  7. Tighten the upper LH turbocharger bracket-to-cylinder block bolt.
    • Tighten to 25 Nm (18 lb-ft).
      Fig 6: Locating Lower LH Turbocharger Bracket-To-Turbocharger Bolt
      G06261386Courtesy of FORD MOTOR CO.
  8. Tighten the lower LH turbocharger bracket-to-turbocharger bolt.
    • Tighten to 19 Nm (168 lb-in).
      Fig 7: Locating Lower LH Turbocharger Bracket-To-Turbocharger Bolt
      G06261387Courtesy of FORD MOTOR CO.
  9. Tighten the lower LH turbocharger bracket-to-cylinder block bolt.
    • Tighten to 11 Nm (97 lb-in).
      Fig 8: Locating Lower LH Turbocharger Bracket-To-Cylinder Block Bolt
      G06261388Courtesy of FORD MOTOR CO.
    10. NOTE: Align the index marks for the LH CAC tube.
  10. Install the LH CAC tube on the LH turbocharger and tighten the clamp.
    • To install, tighten to 5 Nm (44 lb-in).
      Fig 9: Locating LH CAC Tube Clamp
      G06261377Courtesy of FORD MOTOR CO.
  11. Using 2 new sealing washers, install the 2 coolant tube banjo bolts.
    • Tighten to 40 Nm (30 lb-ft).
      Fig 10: Locating Coolant Tube Banjo Bolts
      G06261376Courtesy of FORD MOTOR CO.
    12. NOTE: Lubricate the oil pan bore with clean engine oil.
    Fig 11: Locating LH Turbocharger Oil Return Tube
    G06261375Courtesy of FORD MOTOR CO.
  12. Using 2 new O-ring seals, install the LH turbocharger oil return tube to the oil pan.
  13. Using a new gasket, install the LH turbocharger oil return tube and the 2 bolts.
    • Tighten to 10 Nm (89 lb-in).
      Fig 12: Locating LH Oil Return Tube-To-Turbocharger Bolts
      G06261374Courtesy of FORD MOTOR CO.
    14. NOTE: Align the marks for the LH turbocharger intake tube.
  14. Install LH turbocharger intake tube and tighten the clamp.
    • To install, tighten to 5 Nm (44 lb-in).
      Fig 13: Locating LH Turbocharger Intake Tube And Clamp
      G06261393Courtesy of FORD MOTOR CO.
  15. Install the oil supply tube filter, washer and bolt.
    1. Install the new oil supply tube filter in the oil supply tube block.
    2. Slide the new washer onto the oil supply tube block.
    3. Install the bolt into the oil supply tube block.
      Fig 14: Identifying Oil Supply Tube Filter, Washer And Bolt
      G06261394Courtesy of FORD MOTOR CO.
  16. Install the LH turbocharger oil supply tube.
    • Tighten to 35 Nm (26 lb-ft).
      Fig 15: Locating LH Turbocharger Oil Supply Tube Banjo Bolt
      G06261395Courtesy of FORD MOTOR CO.
    17. NOTE: Make sure the turbocharger wastegate regulating valve hose does not contact the exhaust manifold heat shield.
  17. Connect the wastegate control valve hose to the LH turbocharger assembly.
  18. Install the LH exhaust manifold heat shield and the bottom bolt.
    • Do not tighten the bolts at this time.
  19. Install the 2 top LH exhaust manifold heat shield bolts.
    • Tighten to 14 Nm (124 lb-in).
  20. Tighten the LH exhaust manifold heat shield bottom bolt.
    • Tighten to 14 Nm (124 lb-in).
  21. Install the LH catalytic converter. For additional information, refer to EXHAUST SYSTEM .
  22. Fill and bleed the cooling system. For additional information, refer to ENGINE COOLING .
  23. Install the ACL assembly. For additional information, refer to INTAKE AIR DISTRIBUTION & FILTERING .
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