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Home >> Ford >> 2012 >> Mustang Base, 2D Coupe, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 84 (Engine Emission Control System -- F250-F550 Super Duty) >> Removal And Installation >> Exhaust Gas Recirculation (EGR) Valve - 6.7L Diesel >> Removal

Exhaust Gas Recirculation (EGR) Valve - 6.7L Diesel: Removal

WARNING: This page is about a different car, the 2012 Ford Pickup, 2012 Ford F550 Super Duty, 2012 Ford F450 Super Duty, and 2012 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Only replace the EGR valve on-vehicle if directed to do so to by the diagnostic information due to an electrical concern.
NOTE: The EGR valve cannot be replaced on-vehicle for a coolant leak. For additional information, refer to EXHAUST GAS RECIRCULATION (EGR) COOLER LEAK TEST .
  1. Drain the cooling system. For additional information, refer to ENGINE COOLING - DIESEL ENGINE .
  2. Remove the Air Cleaner (ACL) assembly and ACL outlet pipe. For additional information, refer to the Intake Air System Components - Exploded View, 6.7L Diesel in INTAKE AIR DISTRIBUTION & FILTERING .
  3. Disconnect the EGR valve coolant vent hose from the EGR valve.
  4. Detach the coolant hose retainer from the EGR valve.
  5. Disconnect the EGR valve electrical connector.
  6. Remove the 2 bolts and the EGR valve inlet tube bracket.
    • Discard the 2 bolts.
      Fig 1: Locating EGR Valve Inlet Tube Bracket Bolts
      G07480920Courtesy of FORD MOTOR CO.
  7. NOTE: EGR cooler side shown in illustration, exhaust manifold side similar.
  8. Remove the 4 bolts and the EGR valve inlet tube.
    • Remove and discard the 2 EGR valve inlet tube gaskets.
      Fig 2: Locating EGR Valve Inlet Tube Bolts
      G07480921Courtesy of FORD MOTOR CO.
  9. Remove the 13 bolts and the EGR valve.
    • Discard the 13 bolts and the EGR valve gasket.