Turbocharger RH: Installation
WARNING: This page is about a different car, the 2015 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:
Make sure that the mating faces are clean and free of foreign material.
NOTE:
Some turbos are equipped with a heat shield, heat shields were deleted and some service turbos will not have mounting bosses for the heat shield.
- 1.
If the TC coolant supply tube was removed from the TC, then install a new TC end coolant supply tube O-ring seal. Lubricate the new O-ring seal with clean engine coolant.Material
: Motorcraft® Orange Concentrated Antifreeze/Coolant / VC-3-B (WSS-M97B44-D)
- 2.
If removed, install the TC coolant supply tube to the TC, then install and tighten the TC coolant supply tube bolt.Torque
: 89 lb.in (10 Nm)
- 6.
Install a new TC coolant supply tube O-ring seal. Lubricate the new O-ring seal with clean engine coolant.
- 7.NOTE: Install the TC coolant supply tube to the engine block while installing the TC.
Install the TC and then loosely install the new TC bolt and nut. Install the TC coolant supply tube to the engine block while installing the TC.
- 13.
- 1.
Re-tighten the TC nut.Torque
: 44 lb.ft (60 Nm)
- 2.
Re-tighten the TC nut.Torque
: 27 lb.ft (37 Nm)
- 1.
- 16.
Install a new TC oil return tube O-ring seal and then lubricate with clean engine oil.Material
: Motorcraft® SAE 5W-30 Premium Synthetic Blend Motor Oil / XO-5W30-QSP (WSS-M2C946-A)
- 17.
Install the TC oil return tube, then install and tighten the TC oil return tube bolts.Torque
: 89 lb.in (10 Nm)
- 19.
Install a new TC coolant return tube O-ring seal. Lubricate the new O-ring seal with clean engine coolant.Material
: Motorcraft® Orange Concentrated Antifreeze/Coolant / VC-3-B (WSS-M97B44-D)
- 20.
Install the TC coolant return tube to the TC, then install and tighten the TC coolant return tube bolt.Torque
: 89 lb.in (10 Nm)
- 21.
- Apply high temperature nickel anti-seize lubricant to the TC exhaust flange studbolt threads.
- Install and tighten the new TC exhaust flange studbolts.
Material
: High Temperature Nickel Anti-Seize Lubricant / XL-2
Torque
: 30 lb.ft (40 Nm)
- 23.
Install the new TC oil supply tube O-ring seals and the new TC oil supply tube oil filter. Lubricate the new TC oil supply tube O-ring seals with clean engine oil.
- 24.
Install the TC oil supply tube, then install and tighten the TC oil supply tube bolts.Torque
: 89 lb.in (10 Nm)
- 25.
Install the A/C compressor, install and tighten the A/C compressor mounting bolts.Torque
: 18 lb.ft (25 Nm)
- 26.
Install the Accessory Drive Belt. REFER to: ACCESSORY DRIVE BELT .
- 27.
Install the RHCAC intake pipe. REFER to: CHARGE AIR COOLER (CAC) INTAKE PIPE .
- 28.
Install the Air Cleaner Outlet Pipe RH. REFER to: AIR CLEANER OUTLET PIPE RH .
- 29.
Install the RHF fender splash shield. REFER to: Fender Splash Shield .
- 30.
Install the RHF tire. REFER to: Wheel and Tire .
- 31.
If equipped, install the skid plate or splash shield, then install and tighten the bolts.Torque
: 30 lb.ft (40 Nm)
- 32.
If equipped, install the transmission housing cover, then install and tighten the retainers.Torque
: 71 lb.in (8 Nm)
- 33.
Fill the cooling system. REFER to: COOLING SYSTEM DRAINING AND VACUUM FILLING .
- 34.
Install the engine appearance cover and then install and tighten the engine appearance cover retainers.Torque
: 42 lb.in (4.8 Nm)