Pinpoint Test B: The Engine Overheats

WARNING: This page is about a different car, the 2012 Ford Pickup, 2012 Ford F550 Super Duty, 2012 Ford F450 Super Duty, and 2012 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

WARNING: Always allow the engine to cool before opening the cooling system. Do not unscrew the coolant pressure relief cap when the engine is operating or the cooling system is hot. The cooling system is under pressure; steam and hot liquid can come out forcefully when the cap is loosened slightly. Failure to follow these instructions may result in serious personal injury.

B1 CARRY OUT INSPECTION AND VERIFICATION
- Carry out the Inspection and Verification procedure.
- Were any concerns found?
  - Yes : REPAIR as needed. TEST the system for normal operation.
  - No : GO to B2.
B2 CHECK FOR DTCs
- Check for DTCs P0217, P1285 or P1299.
- Is DTC P0217, P1285 or P1299 present?
  - Yes : GO to B3.
  - No : Actual engine overheating has not been verified. CHECK the engine coolant temperature gauge operation. REFER to INSTRUMENTATION, MESSAGE CENTER, AND WARNING CHIMES . If any other PCM DTCs are retrieved, REFER to ELECTRONIC ENGINE CONTROLS - GASOLINE ENGINES -- F250-F550 SUPER DUTY .
B3 CHECK FOR AN AIRFLOW OBSTRUCTION
- Check the radiator or A/C condenser for an obstruction such as leaves or cardboard.
- Is an obstruction present?
  - Yes : REMOVE the obstruction. TEST the system for normal operation.
  - No : GO to B4.
B4 CHECK THE ENGINE COOLANT LEVEL
NOTE: Allow the engine to cool before checking the coolant level.
- Ignition OFF.
- Visually check the engine coolant level in the degas bottle.
- Is the engine coolant level within specification?
  - Yes : GO to B5.
  - No : ADJUST the engine coolant level as necessary. GO to B5.
B5 PRESSURE TEST THE ENGINE COOLING SYSTEM
- Pressure test the engine cooling system. Refer to Component Tests , Cooling System Pressure Test .
- Does the engine cooling system leak externally?
  - Yes : REPAIR or INSTALL new components. TEST the system for normal operation.
  - No : GO to B6.
B6 CHECK THE ENGINE COOLANT FOR AN INTERNAL LEAK
- Inspect the engine coolant in the degas bottle for signs of engine oil or transmission fluid.
- Is engine oil or transmission fluid evident in the coolant?
  - Yes : If engine oil is evident, GO to ENGINE SYSTEM - GENERAL INFORMATION for engine diagnosis. If transmission fluid is evident, INSTALL a new radiator. REPAIR the transmission as necessary. Refer to the appropriate Automatic Transmission article for the procedure. TEST the system for normal operation.
  - No : GO to B7.
B7 CHECK THE ENGINE OIL AND TRANSMISSION FLUID FOR COOLANT
- Remove the oil level indicators from the engine and the transmission.
- Is coolant evident in the oil or transmission fluid?
  - Yes : If coolant is in the engine oil, GO to ENGINE SYSTEM - GENERAL INFORMATION for engine diagnosis. If coolant is in the transmission fluid, INSTALL a new radiator. REPAIR the transmission as necessary. Refer to the appropriate Automatic Transmission article for the procedure.
  - No : GO to B8.
B8 CHECK THE COOLING SYSTEM FOR COMBUSTION GASES
- Using a cooling system combustion gas leak tester, following the instructions supplied with the tester, check the coolant for combustion gases.
- Are combustion gases present?
  - Yes : GO to ENGINE SYSTEM - GENERAL INFORMATION for engine diagnosis.
  - No : GO to B9.
B9 CHECK COOLANT CONDITION
- Check the coolant for dirt, rust or contamination and check the coolant concentration.
- Is the coolant condition OK?
  - Yes : GO to B10.
  - No : FLUSH the engine cooling system. REFER to Cooling System Flushing . TEST the system for normal operation.
B10 CHECK THE COOLING FAN OPERATION
- Ignition OFF.
- If the vehicle is equipped with a viscous fan clutch, carry out the Fan Clutch Tests in the Component Tests portion of this service information. If the vehicle is equipped with an electronically actuated fan clutch, refer to the INTRODUCTION -- GASOLINE MODELS and SERVICE INFORMATION for additional information.
- Is the cooling fan operation OK?
  - Yes : GO to B11.
  - No : INSTALL a new cooling fan clutch. TEST the system for normal operation.
B11 CHECK THE COOLANT PUMP OPERATION
- Start the engine.
- Allow the engine to run for 10 minutes. Place the climate control function selector in the MAX HEAT position. Feel the heater outlet hose.
- Is the heater outlet hose hot?
  - Yes : GO to B12.
  - No : INSTALL a new coolant pump. TEST the system for normal operation.
B12 CHECK THE THERMOSTAT OPERATION
- Start the engine.
- Allow the engine to run for 10 minutes. Feel the upper radiator hose.
- Is the upper radiator hose hot?
  - Yes : CHECK the engine coolant temperature gauge operation. REFER to INSTRUMENTATION, MESSAGE CENTER, AND WARNING CHIMES .
  - No : GO to B13.
B13 VISUALLY INSPECT THE THERMOSTAT
- Carry out the Thermostat Visual Inspection under Component Tests .
- Is the thermostat damaged?
  - Yes : INSTALL a new thermostat. TEST the system for normal operation.
  - No : INSTALL a new thermostat. TEST the system for normal operation. If the engine still overheats, INSTALL a new radiator. TEST the system for normal operation.