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Home >> Ford >> 2012 >> Mustang Base, 2D Coupe, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 678 (Engine - 5.0L 32V Ti-VCT) >> Removal And Installation >> Intake Manifold >> Removal

Intake Manifold: Removal

WARNING: This page is about a different car, the 2015 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: During engine repair procedures, cleanliness is extremely important. Any foreign material, including any material created while cleaning gasket surfaces, that enters the oil passages, coolant passages or the oil pan, can cause engine failure.

  1. 1.

    Release the fuel system pressure. Refer to: FUEL SYSTEM PRESSURE RELEASE .

  1. 2.

    Disconnect the battery ground cable. Refer to: Battery Disconnect and Connect .

  1. 3.

    Remove the following items:

  1. 4.

    Disconnect the quick release couplings and remove the PCV tube. Refer to: QUICK RELEASE COUPLING .
GFD40503Courtesy of FORD MOTOR COMPANY

  1. 5.

    1. 1.

      If equipped, disconnect the vacuum hose.

    1. 2.

      Detach the vacuum tube retainer.

    1. 3.

      Disconnect the brake booster vacuum supply tube coupling. Refer to: QUICK RELEASE COUPLING .
GFD40504Courtesy of FORD MOTOR COMPANY

  1. 6.

    1. 1.

      Disconnect the EVAP canister purge valve tube. Refer to: QUICK RELEASE COUPLING .
    • Disconnect the EVAP canister purge valve electrical connector.
GFD40505Courtesy of FORD MOTOR COMPANY

  1. 7.

    1. 1.

      Detach the retainers from the fuel tube.

    1. 2.

      Disconnect the fuel tube. Refer to: QUICK RELEASE COUPLING .
GFD40506Courtesy of FORD MOTOR COMPANY

  1. 8.

    Remove the fuel rail insulators.
GFD40507Courtesy of FORD MOTOR COMPANY

  1. 9.

    NOTE: The 4 LH connectors shown in illustration, the 4 RH connectors similar.

    Disconnect the fuel injector electrical connectors.

GFD40508Courtesy of FORD MOTOR COMPANY

  1. 10.

    NOTE: It is not necessary to remove the fuel rail from the intake manifold assembly.

    Remove the fuel rail bolts.

GFD40509Courtesy of FORD MOTOR COMPANY

  1. 11.

    1. 1.

      Loosen the intake manifold bolts.

    1. 2.

      Position the manifold up and towards the front of the engine to access the rear of the manifold.
GFD40510Courtesy of FORD MOTOR COMPANY

  1. 12.

    • Disconnect the wiring harness electrical connectors.
    • Detach the wiring harness retainers
    • Remove the intake manifold.
GFD40511Courtesy of FORD MOTOR COMPANY

  1. 13.

    • Remove and discard the gaskets.
    • Clean and inspect all sealing surfaces.
GFD40512Courtesy of FORD MOTOR COMPANY