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Intake Manifold: Installation

WARNING: This page is about a different car, the 2015 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: If the engine is repaired or replaced because of upper engine failure, typically including valve or piston damage, check the intake manifold for metal debris. If metal debris if found, install a new intake manifold. Failure to follow these instructions can result in engine damage.

  1. 1.

    Install new gaskets.
GFD40513Courtesy of FORD MOTOR COMPANY

  1. 2.

    Position the intake manifold onto the engine.
    • Attach the wiring harness retainers.
    • Connect the wiring harness electrical connectors.
GFD40511Courtesy of FORD MOTOR COMPANY

  1. 3.

    • Position the manifold to the installed position.
    • Tighten the intake manifold bolts.

      Torque:

      Stage 1: 106 lb.in (12 Nm)

      Stage 2: 35°

Fig 1: Intake Manifold Tightening Sequence
GFD40514Courtesy of FORD MOTOR COMPANY

  1. 4.

    Install the fuel rail bolts.

    Torque:

    Stage 1: 89 lb.in (10 Nm)

    Stage 2: 90°

GFD40515Courtesy of FORD MOTOR COMPANY

  1. 5.

    NOTE: The 4 LH connectors shown in illustration, the 4 RH connectors similar.

    Connect the fuel injector electrical connectors.

GFD40516Courtesy of FORD MOTOR COMPANY

  1. 6.

    Install the fuel rail insulators.
GFD40507Courtesy of FORD MOTOR COMPANY

  1. 7.

    1. 1.

      Connect the fuel tube. Refer to: QUICK RELEASE COUPLING .

    1. 2.

      Attach the retainers to the fuel tube.
GFD40517Courtesy of FORD MOTOR COMPANY

  1. 8.

    1. 1.

      Connect the EVAP canister purge valve tube. Refer to: QUICK RELEASE COUPLING .
    • Connect the EVAP canister purge valve electrical connector.
GFD40505Courtesy of FORD MOTOR COMPANY

  1. 9.

    1. 1.

      Connect the brake booster vacuum supply tube coupling. Refer to: QUICK RELEASE COUPLING .

    1. 2.

      Attach the vacuum tube retainer.

    1. 3.

      If equipped, connect the vacuum hose.
GFD40518Courtesy of FORD MOTOR COMPANY

  1. 10.

    Install the PCV tube and connect the quick release couplings. Refer to: QUICK RELEASE COUPLING .
GFD40503Courtesy of FORD MOTOR COMPANY

  1. 11.

    Install the following items:

  1. 12.

    Connect the battery ground cable. Refer to: Battery Disconnect and Connect .