LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2012 >> Mustang Base, 2D Coupe, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 677 (ENGINE - 3.5L ECOBOOST (272kW/370PS)) >> Removal And Installation >> Valve Cover LH >> Removal

Valve Cover LH: Removal

WARNING: This page is about a different car, the 2015 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: During engine repair procedures, cleanliness is extremely important. Any foreign material, including any material created while cleaning gasket surfaces that enters the oil passages, coolant passages or the oil pan, can cause engine failure.
NOTE: Installation of new spark plug seals or VCT seals is only required if seals are damaged.

  1. 1.

    Remove the engine appearance cover.
GFD38911Courtesy of FORD MOTOR COMPANY

  1. 2.

    Release the fuel pressure. Refer to: FUEL SYSTEM PRESSURE RELEASE

  1. 3.

    Disconnect the battery ground cable. Refer to: Battery Disconnect and Connect .

  1. 4.

    Remove the following items:

  1. 5.

    1. 1.

      Disconnect the PCV pressure sensor electrical connector.

    1. 2.

      Disconnect the PCV tube quick connect couplings and remove the tube. Refer to: QUICK RELEASE COUPLING .
GFD40217Courtesy of FORD MOTOR COMPANY

  1. 6.

    Disconnect the quick connect couplings and the turbocharger bypass tube. Refer to: QUICK RELEASE COUPLING .
GFD40104Courtesy of FORD MOTOR COMPANY

  1. 7.

    Loosen the clamp at the turbocharger. Disconnect the turbocharger inlet tube from the grommet and remove the turbocharger inlet tube.
GFD40105Courtesy of FORD MOTOR COMPANY

  1. 8.

    If equipped, disconnect the block heater electrical connector and the wire retainers.
GFD40106Courtesy of FORD MOTOR COMPANY

  1. 9.

    Loosen the clamps. Disconnect the turbocharger outlet tube from the bracket grommet and remove the turbocharger outlet tube.
GFD40107Courtesy of FORD MOTOR COMPANY

  1. 10.

    Remove the nuts and the CAC tube bracket.
GFD40218Courtesy of FORD MOTOR COMPANY

  1. 11.

    Remove the high-pressure fuel pump. Refer to: HIGH-PRESSURE FUEL PUMP .

  1. 12.

    Remove the LH ignition coil-on-plugs. Refer to: IGNITION COIL-ON-PLUG .

  1. 13.

    Remove the oil level indicator.
GFD40179Courtesy of FORD MOTOR COMPANY

  1. 14.

    Disconnect the vacuum hose from the LH turbocharger and detach the hose retainer.
GFD40219Courtesy of FORD MOTOR COMPANY

  1. 15.

    • Disconnect the VCT sensor electrical connectors.
    • Detach the wiring harness retainers and position the harness aside.
GFD40220Courtesy of FORD MOTOR COMPANY

  1. 16.

    NOTE: While removing the valve cover do not apply excessive force to the VCT oil control solenoid or damage may occur.
    NOTE: If the VCT oil control solenoid sticks to the VCT seal, carefully wiggle the valve cover until the bond breaks free or damage to the VCT seal and VCT oil control solenoid may occur.

    Loosen the fasteners and remove the valve cover.

GFD40221Courtesy of FORD MOTOR COMPANY

  1. 17.

    Remove and discard the valve cover gasket.
GFD40222Courtesy of FORD MOTOR COMPANY

  1. 18.

    NOTE: Inspect the VCT oil control solenoid seals. Remove any damaged seals.

    If necessary, using the special tools, remove the VCT oil control solenoid seals. Use Special Service Tool: 205-142 (T80T-4000-J) Installer, Differential Bearing Cone., 205-153 (T80T-4000-W) Handle.

GFD39789Courtesy of FORD MOTOR COMPANY

  1. 19.

    NOTE: Inspect the spark plug tube seals. Remove any damaged seals.

    If necessary, using the special tools, remove the spark plug tube seals. Use Special Service Tool: 303-1247 VCT Spark Plug Tube Seal Remover and Installer., 205-153 (T80T-4000-W) Handle.

GFD39790Courtesy of FORD MOTOR COMPANY

  1. 20.

    Clean the valve cover, cylinder head and engine front cover sealing surfaces with metal surface prep.

    Material

    : Motorcraft ® Metal Surface Prep / ZC-31-B