Cylinder Head RH: Installation

WARNING: This page is about a different car, the 2015 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.

1.

Install the cylinder head gasket.

Courtesy of FORD MOTOR COMPANY

2.

NOTE: If the cylinder head is replaced, a new secondary timing chain tensioner will need to be installed.

NOTE: Install new cylinder head bolts.

Install the cylinder head and the new bolts. Tighten in the sequence shown below in 5 stages.

Torque

: Stage 1: 177 lb.in (20 Nm) Stage 2: 26 lb.ft (35 Nm) Stage 3: 90 ° Stage 4: 90 ° Stage 5: 45 °

Fig 1: RH Cylinder Head Bolts Tightening Sequence

Courtesy of FORD MOTOR CO.

3.

Install the M6 bolt.
Torque

: 89 lb.in (10 Nm)

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4.

NOTE: The valve tappets must be installed in their original positions.

Lubricate the valve tappets with clean engine oil and install.

Material

: Motorcraft ® SAE 5W-30 Premium Synthetic Blend Motor Oil / XO-5W30-QSP (WSS-M2C946-A)

Courtesy of FORD MOTOR COMPANY

5.
- Connect the CHT sensor electrical connector and wiring harness retainer.
- Install the ground wire and the stud bolt.
  Torque
  
  : Stage 1: 89 lb.in (10 Nm) Stage 2: 20 °
- Install the heat shield and the retainers.
  Torque
  
  : 89 lb.in (10 Nm)

Courtesy of FORD MOTOR COMPANY

6.

Connect the fuel rail pressure sensor and RH fuel charge harness electrical connectors.

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7.

NOTE: Apply clean engine oil to the threads of the high-pressure fuel tube flare nuts.
- Position the high-pressure fuel tube and hand start the flare nuts and bracket bolt.
  Material
  
  : Motorcraft ® SAE 5W-30 Premium Synthetic Blend Motor Oil / XO-5W30-QSP (WSS-M2C946-A)
- Tighten the High-pressure fuel tube-to-RH fuel rail flare nut in 3 stages:
  Torque
  
  : Stage 1: 133 lb.in (15 Nm) Stage 2: 30 ° Stage 3: 24 lb.ft (32 Nm)
- Tighten the High-pressure fuel tube-to-LH fuel rail flare nut in 3 stages:
  Torque
  
  : Stage 1: 133 lb.in (15 Nm) Stage 2: 30 ° Stage 3: 24 lb.ft (32 Nm)
- Tighten the high-pressure fuel tube bracket bolt in 2 stages.
  Torque
  
  : Stage 1: 89 lb.in (10 Nm) Stage 2: 45 °

Courtesy of FORD MOTOR COMPANY

8.
- Using new gaskets, install the coolant crossover manifold assembly and bolts.
  Torque
  
  : Stage 1: 89 lb.in (10 Nm) Stage 2: 45 °
- Connect the heater hose. Use the General Equipment: Hose Clamp Remover/Installer

Courtesy of FORD MOTOR COMPANY

9.

NOTE: Do not use power tools to remove the bolt or damage to the upper RH timing chain guide may occur.

Install the RH timing chain guide and the bolts.

Torque

: 89 lb.in (10 Nm)

Courtesy of FORD MOTOR COMPANY

10.

Install the RH camshafts. Refer to: Camshafts .

11.

Install the RH turbocharger. Refer to: Turbocharger RH .

12.

Connect the battery ground cable. Refer to: Battery Disconnect and Connect .